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Ford E-350 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-350 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-350 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1993 Ford E-350 Econoline Super Wagon 7.5 V8 GAS
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BRAKE SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> 1997 -> 1999-2001 -> Aerostar -> Assemble -> Cleaning & Inspection -> Disassemble -> E-150 -> Escape -> Expedition, Navigator, E-250, E-350, F-250HD, F-350, F-Super Duty, F-150 & F-250LD -> Expedition, Navigator, E-Series, F-150 & F-250LD -> Explorer, Mountaineer & Ranger -> F-250HD, F-350, E-Super Duty & F-Super Duty Series -> Front -> Inspection -> Overhaul -> Rear -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 1999 Ford E-350 Econoline 6.8 V10 GAS
Replacement
Aerostar
- Remove and discard a portion of brake fluid from master cylinder.
- Raise and support vehicle, then remove wheel and tire assembly.
- Use an eight inch c-clamp to move piston back into its bore as follows:
- Place head of c-clamp against caliper and screw end of c-clamp against outer pad below spring clip.
- Tighten c-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove c-clamp.
- Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A, or equivalent, and light hammer to drive caliper pin from caliper as follows:
- Po...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 1995 Ford E-350 Econoline 5.8 V8 GAS
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1996 Ford E-350 Econoline HD Club Wagon 7.3 V8 DIESEL
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 2003 Ford E-350 Econoline 7.3 V8 DIESEL
Single Alternator
- Disconnect both battery ground cables.
- Remove bolt and position manifold absolute pressure sensor aside.
- Remove bolt and position ground strap aside.
- Remove bracket bolts and position power steering fluid reservoir aside.
- Remove bolts and position cowl wire harness aside.
- Remove intercooler tube bracket.
- Remove left stud nut.
- Remove bracket screws.
- Remove right stud nut.
- Loosen clamps and remove intercooler tube.
- Rotate accessory drive belt tensioner clockwise and remove alternator drive belt.
- Remove transmission dipstick tube bracket nut from alternator and position b...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 1993 Ford E-350 Econoline Super 7.3 V8 DIESEL
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1998 Ford E-350 Econoline Super Wagon 5.4 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1990 Ford E-350 Econoline Super 5.8 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR Ford E-350 Econoline AUTOMOBILES
Component location diagrams for most Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2005 Ford E-350 Econoline 6.0 V8 DIESELComponents on diagram: |
 Underbody Components Diagram for 2005 Ford E-350 Econoline 6.8 V10 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford E-350 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most Ford E-350 Econoline cars and light trucks sold in the U.S.
 1997 Ford E-350 Econoline Super Wagon 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 1993 Ford E-350 Econoline 7.5 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E-350 Econoline AUTOMOBILES
OEM TSB listings for most Ford E-350 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: SPRINGS (FRONT) - R&R PROC REVISED - DEALER CAMPAIGN Vehicle: 1988 Ford E-350 Econoline 4.9 L6 GAS Auto Systems: |
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Document: IGNITION - HIGH ALTITUDE ADJUSTMENT/ABOVE 4000 FEET Vehicle: 1988 Ford E-350 Econoline 7.5 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E-350 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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