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2004 Ford E-350 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES
Serpentine Drive Belt Routing -> Domestic Light Trucks & Vans -> Ford Motor Co.
Vehicle: 2004 Ford E-350 Econoline 5.4 V8 CNG
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BRAKE SERVICE PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES
Disc Brakes -> Precautions
Vehicle: 2004 Ford E-350 Econoline 5.4 V8 GAS
Do not spill brake fluid on painted surfaces. If brake fluid is spilled on surfaces, wash off immediately.
Always inspect brake fluid level prior to servicing brake system If brake fluid level...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1993-06 Econoline w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 2004 Ford E-350 Econoline 6.8 V10 GAS
Normal Service
Replace ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2004 Ford E-350 Econoline 5.4 V8 CNG
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 2004 Ford E-350 Econoline 6.0 V8 DIESEL
Single Alternator
- Disconnect both battery ground cables.
- Remove bolt and position manifold absolute pressure sensor aside.
- Remove bolt and position ground strap aside.
- Remove bracket bolts and position power steering fluid reservoir aside.
- Remove bolts and position cowl wire harness aside.
- Remove intercooler tube bracket.
- Remove left stud nut.
- Remove bracket screws.
- Remove right stud nut.
- Loosen clamps and remove intercooler tube.
- Rotate accessory drive belt tensioner clockwise and remove alternator drive belt.
- Remove transmission dipstick tube bracket nut from alternator and position b...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES
Ford Motor Co. Trucks -> Fuel Reset ->
Vehicle: 2004 Ford E-350 Econoline 6.8 V10 GAS
The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Ford E-350 Econoline 5.4 V8 CNG
- Drain cooling system into a suitable container.
- Remove front air deflector if required.
- Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
- Disconnect transmission fluid coole...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Ford E-350 Econoline 6.8 V10 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Ford E-350 Econoline AUTOMOBILES
Component location diagrams for most 2004 Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Ford E-350 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Ford E-350 Econoline cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Ford E-350 Econoline AUTOMOBILES
OEM TSB listings for most 2004 Ford E-350 Econoline cars and light trucks sold in the U.S. from 1985+.
Document: COOLANT LOSS - 6.0L Vehicle: 2004 Ford E-350 Econoline 6.0 V8 DIESEL Symptoms: |
Document: DRIVEABILITY - NO START, HARD START, RUNS ROUGH - FUEL INJECTION CONTROL MODULE DIAGNOSIS Vehicle: 2004 Ford E-350 Econoline 5.4 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Ford E-350 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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