2004 Ford E-350 Econoline Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Ford E-350 Econoline

  • 2004 Ford E-350 Econoline 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2004 Ford E-350 Econoline 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S
  • 2004 Ford E-350 Econoline 5.4 V8 CNG, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:M
  • 2004 Ford E-350 Econoline 6.0 V8 DIESEL, CID:363, Fuel Injection, Aspiration:363, Engine VIN:, Desg:P

BRAKE SERVICE PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-350 Econoline cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Precautions
Vehicle: 2004 Ford E-350 Econoline 6.0 V8 DIESEL

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, precautions should be taken to minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.

  • Wear a suitable respirator approved for asbest...

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BRAKE SERVICE PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-350 Econoline cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2004 Ford E-350 Econoline 5.4 V8 CNG

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CLICK HERE TO GET FULL ACCESS TO 2004 Ford E-350 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-350 Econoline cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
Vehicle: 2004 Ford E-350 Econoline 6.0 V8 DIESEL

Service Brake

The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.

Drums Removed
  • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
  • Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
  • Reverse tool an...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford E-350 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-350 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster, Replace -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Escape & Mariner -> Excursion & F-Super Duty -> Freestar & Monterey -> Ranger
Vehicle: 2004 Ford E-350 Econoline 6.8 V10 GAS

Aviator

Refer to Fig. and remove components in sequence illustrated. Use new nuts when installing brake booster.

Excursion & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove brake pedal position switch self-locking pin.
  • Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reverse p...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford E-350 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-350 Econoline cars and light trucks from 1990+.

Disc Brakes -> Inspection -> Brake Bleed -> Brake Disc Service -> Brake Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 2004 Ford E-350 Econoline 6.0 V8 DIESEL

Brake Linings

Remove both front wheels and inspect the brake discs, calipers and linings. (Wheel bearings should be inspected at this time and repacked if required).

Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective shoe and lining is worn or damaged. Inspect and, if required, replace rear brake linings also.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford E-350 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford E-350 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford E-350 Econoline cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Noise -> Brake Pedal Eases Down Slowly -> Brake Pedal Goes Down Fast -> Brakes Drag -> Brakes Lock Up During Light Brake Pedal Force -> Brakes Pull Or Drift -> Excessive Brake Pedal Effort -> Excessive Or Erratic Brake Pedal Travel -> Red Brake Warning Indicator Always On
Vehicle: 2004 Ford E-350 Econoline 6.8 V10 GAS

Brakes Pull Or Drift

  • Tire air pressure.
  • Wheel alignment.
  • Brake pads, shoes or linings.
  • Brake or suspension components.

Red Brake Warning Indicator Always On

  • Instrument cluster.
  • Warning indicator circuit.
  • Parking brake.
  • Brake fluid level.

Brake Pedal Goes Down Fast

  • Brake fluid level.
  • Air in system.
  • Brake master cylinder fault.
  • Normal RABS or ABS function.

Brake Pedal Eases Down Slowly

  • Air in system.
  • Brake master cylinder fault.
  • Normal RABS or ABS function.

Brakes Lock Up During Light Brake Pedal Force

  • Disc or drum brake component.
  • Parking brake component...

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