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2002 Ford E-350 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford E-350 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-350 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford E-350 Econoline AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Thermostat, Replace -> 2.3L -> 2.5L Engine -> 3.0L Engine -> 4.0L Engine -> 4.2L Engine -> 4.6L & 5.4L Engines -> 4.6L & 5.4L SOHC Engine -> 4.6L Engine -> 5.0L Engine -> 5.4L DOHC -> Blackwood, Expedition & Navigator -> Escape, Explorer Sport & Explorer Sport Trac -> Excursion & F-Super Duty -> Explorer & Mountaineer -> F-150 -> Pushrod Engine -> Ranger -> SOHC Engine -> Villager -> Windstar
Vehicle: 2002 Ford E-350 Econoline 6.8 V10 GAS
Blackwood, Expedition & Navigator
4.6L & 5.4L SOHC Engine
- Partially drain engine coolant into suitable container.
- Disconnect upper radiator hose.
- Remove mounting bolts and power steering reservoir upper mounting bracket.
- Remove mounting bolts and water outlet adapter.
- Remove thermostat bolts and O-ring.
- Reverse procedure to install, noting the following.
- Install new O-ring.
- Torque water outlet adapter mounting bolts to 18 ft. lbs.
- Torque power steering reservoir upper mounting bracket to mount bolt...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford E-350 Econoline AUTOMOBILES
Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 2002 Ford E-350 Econoline 7.3 V8 DIESEL
The single and tandem vacuum boosters,. Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.
On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.
The three basic elements of the booster are the vacuum power chamber, mechanically actua...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford E-350 Econoline AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 2002 Ford E-350 Econoline 7.3 V8 DIESEL
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford E-350 Econoline AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2002 Ford E-350 Econoline 7.3 V8 DIESEL
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford E-350 Econoline AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Ford E-350 Econoline 5.4 V8 CNG
- Disconnect battery ground cable.
- Disconnect air cleaner assembly.
- Loosen worm clamp.
- Remove bolts and pull air cleaner assembly away from its mounted position.
- Disconnect mass air flow sensor electrical connector.
- Position alternator drive belt aside.
- Disconnect alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford E-350 Econoline AUTOMOBILES
Ford Motor Co. Trucks -> Low Fuel Level Warning Lamp ->
Vehicle: 2002 Ford E-350 Econoline 5.4 V8 GAS
When fuel level drops below a predetermined level, the CHECK GAUGE indicator should light. The CHECK GAUGE indicator shoul...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford E-350 Econoline AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Ford E-350 Econoline 5.4 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford E-350 Econoline AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford E-350 Econoline 6.8 V10 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford E-350 Econoline AUTOMOBILES
Component location diagrams for most 2002 Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.
 4R100 Transmission Diagram for 2002 Ford E-350 Econoline 7.3 V8 DIESELComponents on diagram: |
 Front End Body Panels Diagram for 2002 Ford E-350 Econoline 5.4 V8 CNGComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-350 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2002 Ford E-350 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford E-350 Econoline cars and light trucks sold in the U.S.
 2002 Ford E-350 Econoline 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 2002 Ford E-350 Econoline 5.4 V8 CNG Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford E-350 Econoline AUTOMOBILES
OEM TSB listings for most 2002 Ford E-350 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2002 Ford E-350 Econoline 5.4 V8 GAS Auto Systems: |
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford E-350 Econoline 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford E-350 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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