Auto Parts Search
Ford F-450 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
2004 | 2003 | 2002 | 2001 |
2000 | 1999 | 1997 | 1996 |
1995 | 1994 | 1993 | 1992 |
1991 | 1990 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-450 Super Duty Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-450 Super Duty Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+
Component Replacement & Adjustment -> Excursion & F-Super Duty -> Instrument Panel, Replace
Vehicle: 2004 Ford F-450 Super Duty Pickup 6.8 V10 GAS
- Remove two steering wheel back cover plugs and two driver's air bag module mounting screws.
- Disconnect horn and clockspring electrical connectors.
- Remove driver's air bag module.
- Remove mounting nuts and bolts through glove box opening, then the passenger's air bag module.
- Open cover, then remove storage compartment and floor console tray mat.
- Remove mounting bolts and the floor console. Disconnect electrical connector.
- Disconnect clips and position relay boxes to aside.
- Remove ground bolt and position wire aside, Fig. .
- Remove ...
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Brake Service -> Heavy Duty -> Installation -> Removal -> Standard Duty
Vehicle: 2003 Ford F-450 Super Duty Pickup 6.8 V10 GAS
Drum brakes are available in standard versions or in heavy duty versions. Refer to Figs. and for component locations when performing the following procedures.
Removal
Standard Duty
- Raise and support vehicle, remove rear wheel and tire assemblies.
- Remove and discard spring nut.
- If brake drum is rusted to axle shaft pilot diameter, tap center of brake drum between wheel studs.
- Pull brake drum off of axle.
- If brake drums will not come off, sing a screwdriver, move brake shoe adjusting lever off of brake adjusting screw, then loosen brake adjuster to allow drum to release.
- Remove long brake...
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1980-92 Bronco, F-Super Duty & F150-350 w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1990 Ford F-450 Super Duty Pickup 7.5 V8 GAS
Norm...
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2001 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 82 ft. lbs., if equipped.
- Torque front propeller shaft U-joint retainer bolts to 15 ft. lbs.
...
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+.
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 2003 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL
Single Alternator
- Disconnect battery ground cable.
- Remove upper fan shroud.
- Rotate accessory drive belt tensioner clockwise, then remove drive belt from alternator pulley.
- Disconnect electrical connectors from alternator.
- Remove alternator mounting bolts, then alternator from vehicle.
- Reverse procedure to install, noting the following:
- Torque alternator mounting bolts to 35 ft. lbs.
Dual Alternator
- Disconne...
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-450 Super Duty Pickup cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2003 Ford F-450 Super Duty Pickup 6.0 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater inlet tube.
- Remove hose from heater inlet tube.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to ins...
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-450 Super Duty Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Ford F-450 Super Duty Pickup 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR Ford F-450 Super Duty Pickup AUTOMOBILES
Component location diagrams for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
Fuel System Components Diagram for 2004 Ford F-450 Super Duty Pickup 6.0 V8 DIESEL Components on diagram: |
Behind Dash Panel Diagram for 2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR Ford F-450 Super Duty Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S.
1996 Ford F-450 Super Duty Pickup 7.5 V8 GAS Wiring Diagram Components on diagram: |
2003 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR Ford F-450 Super Duty Pickup AUTOMOBILES
OEM TSB listings for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.
Document: TRANSMISSION FLUID USAGE CHARTS - REV Vehicle: 1996 Ford F-450 Super Duty Pickup 7.5 V8 GAS Auto Systems: |
Document: EFI-COLD START/HESITATE/STALL-THROTTLE BODY SLUDGE Vehicle: 1990 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL Symptoms: |
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR Ford F-450 Super Duty Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO Ford F-450 Super Duty Pickup SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Ford F-450 Super Duty Pickup vehicle. |
Access the Complete guide! |