2002 Ford F-450 Super Duty Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Ford F-450 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford F-450 Super Duty Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-450 Super Duty Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford F-450 Super Duty Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 2002 Ford F-450 Super Duty Pickup 6.8 V10 GAS

Powertrain Control Module (PCM)

Except 1999-2002

Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.

1999-2002
Automatic Data Transfer
  • Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
  • Follow scan tool manufacturers' instructions to download data from old PCM.
  • Install new PCM and connect scan tool to DLC.
  • Follow scan tool manufactur...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series & F-Series -> Escape -> Excursion, Explorer Sport/Sport Trac, F-Super Duty, Motorhome, Ranger & Windstar -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed -> Villager
Vehicle: 2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

Aviator, Explorer & Mountaineer

Master Cylinder
  • Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Open master cylinder bleeder screw until brake fluid flows into container.
  • When fluid stops flowing, close bleeder screw.
  • Repeat procedure until there are no air bubbles in fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1998-06 F250HD, F350-550 & Excursion
Vehicle: 2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

R...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

Front

  • Raise and support the vehicle.
  • Index-mark front driveshaft to front axle flange and at transfer case flange.
  • Remove and discard bolts and U-joint retainers.
  • Remove and discard four flange bolts.
  • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
  • Reverse procedure to install, noting the following:
    • Torque front propeller shaft flange bolts to 82 ft. lbs., if equipped.
    • Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.

...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

Starter, Replace
Vehicle: 2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

  • Disconnect battery ground cable.
  • On models equipped with air suspension, turn air suspension switch to off position.
  • On all models, raise and support vehicle.
  • Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
  • Remove battery ground cable reta...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Ford F-450 Super Duty Pickup 6.8 V10 GAS

  • Drain cooling system into a suitable container.
  • Remove degas bottle, then raise and support vehicle.
  • Remove lower radiator hose from radiator.
  • Lower vehicle, then remove upper hose from radiator.
  • Remove two pushpins and position radiator sight sh...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Loosen adjustment bolts then install a suitable belt tension gauge.
    • Tighten pivot bolt enough to remove freeplay from pivot area.
    • To adjust all belts except alternator, install square drive ratchet wrench or breaker bar to square hole in accessory bracket and tighte...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

Component location diagrams for most 2002 Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.

Vehicle Interior Diagram for 2002 Ford F-450 Super Duty Pickup 6.8 V10 GASVehicle Interior Diagram for 2002 Ford F-450 Super Duty Pickup 6.8 V10 GAS

Components on diagram:
  • Speaker
  • Power Point
  • DVD Player
  • Interior/Map Lamps Assembly
  • Ground G-301
    • Front Suspension Components Diagram for 2002 Ford F-450 Super Duty Pickup 6.8 V10 GASFront Suspension Components Diagram for 2002 Ford F-450 Super Duty Pickup 6.8 V10 GAS

    Components on diagram:
  • Suspension Stabilizer Bar
  • Stabilizer Bar Link
  • Front Spring Assembly
  • Front Spring Shackle
  • Front Spring Shackle Assembly

    • CLICK HERE TO GET FULL ACCESS TO 2002 Ford F-450 Super Duty Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S.

    2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL Wiring Diagram2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Rear Interior/MAP Lamp Assembly
  • Front Interior/Map Lamp Assembly
  • LH Front Running Board Lamp
    • 2002 Ford F-450 Super Duty Pickup 6.8 V10 GAS Wiring Diagram2002 Ford F-450 Super Duty Pickup 6.8 V10 GAS Wiring Diagram

    Components on diagram:
  • A/C Clutch Solenoid
  • A/C Clutch Relay
  • A/C High Pressure Switch
  • A/C Compressor Cycling Switch
  • Temperature Blend Door Actuator

    • CLICK HERE TO GET FULL ACCESS TO 2002 Ford F-450 Super Duty Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

    OEM TSB listings for most 2002 Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
    • Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2002 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors

    • CLICK HERE TO GET FULL ACCESS TO 2002 Ford F-450 Super Duty Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford F-450 Super Duty Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford F-450 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford F-450 Super Duty Pickup SPECIFICATIONS DATA!

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