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Ford Excursion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Excursion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Excursion automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Heater Core, Replace -> 2001 -> 2002 -> Auxiliary -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Front -> Ranger -> Standard -> Villager -> Windstar
Vehicle: 2001 Ford Excursion 7.3 V8 DIESEL
Blackwood, Expedition & Navigator
Front
- Drain coolant into suitable container.
- Remove instrument panel as outlined under "Instrument Panel."
- On models equipped with 5.4L engine, proceed as follows:
- Remove junction block splash shield.
- Remove mounting bolts and starter relay cable ends.
- Disconnect wire harness connector.
- Remove mounting bolts and junction block bracket.
- On all models, disconnect heater core hoses.
- Remove mounting screw and air conditioning plenum demister adapter.
- Disconnect v...
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BRAKE SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2005 Ford Excursion 6.8 V10 GAS
Master Cylinder
Aviator
Remove components in sequence illustrated, Fig. .
E-Series
- Drain brake master cylinder with suitable suction device.
- Remove coolant reservoir.
- On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
- On all models, remove speed control deactivator switch.
- Disconnect fluid level sensor connector.
- Remove and discard master cylinder mounting nuts.
- Disconnect master cylinder brake tubes.
- Remove master cylinder cylinder.
- Reverse procedure to install, noting the following:
- Torque master cylinder mounting nuts to 18...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1998-06 F250HD, F350-550 & Excursion
Vehicle: 2003 Ford Excursion 6.0 V8 DIESEL
R...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Excursion cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2003 Ford Excursion 6.0 V8 DIESEL
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 Ford Excursion 6.8 V10 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Disconnect wire harness retainer from alternator bracket stud.
- Disconnect battery positive cable and remove nut.
- Disconnect electrical connectors and position wire harness aside.
- Remove alternator bracket bolts.
- Remov...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Excursion AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 2004 Ford Excursion 5.4 V8 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Ford Excursion 5.4 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water inlet.
- Remove radiator outlet hose from water inlet and from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Excursion 5.4 V8 GAS
- Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...
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COMPONENT LOCATION DIAGRAMS FOR Ford Excursion AUTOMOBILES
Component location diagrams for most Ford Excursion cars and light trucks sold in the U.S. from 1990+.
 Under Dash Panel Component Location Views Diagram for 2003 Ford Excursion 6.8 V10 GASComponents on diagram: |
 Dash Panel Component Location Views Diagram for 2002 Ford Excursion 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Excursion AUTOMOBILES
OEM drawn wiring diagrams for most Ford Excursion cars and light trucks sold in the U.S.
 2003 Ford Excursion 6.0 V8 DIESEL Wiring DiagramComponents on diagram: |
 2003 Ford Excursion 6.0 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Excursion AUTOMOBILES
OEM TSB listings for most Ford Excursion cars and light trucks sold in the U.S. from 1985+.
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Document: FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING Vehicle: 2004 Ford Excursion 5.4 V8 GAS Symptoms: |
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Document: HARD START OR NO START Vehicle: 2000 Ford Excursion 7.3 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Excursion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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