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Ford Excursion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Excursion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Excursion automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2004 Ford Excursion 5.4 V8 GAS
Battery Ground Cable
Prior to service disconnect battery ground cable and isolate as required.
Product Compatibility
A/C Refrigerant Oil
Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data," for specifications.
Engine Coolant
Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.
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BRAKE SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1997-98 -> 1999-2001 -> Aerostar, Excursion, F-250HD, F-350 & F-Super Duty -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Ranger -> Windstar
Vehicle: 2001 Ford Excursion 6.8 V10 GAS
Aerostar, Excursion, F-250HD, F-350 & F-Super Duty
- Remove air cleaner housing, if required.
- Remove brake master cylinder attaching nuts.
- Position brake master cylinder aside.
- Disconnect booster vacuum hose.
- Disconnect power distribution box auxiliary relay and set aside.
- Remove fuse panel cover.
- Remove stop lamp switch self-locking pin.
- Remove stop lamp switch and brake booster pushrod from brake pedal pin.
- Remove power brake booster nuts.
- Remove power brake booster.
- Reverse procedure to install. Torque booster mounting nuts to 16-21 ft. lbs.
Escape
- Remove brake pedal pushrod cotte...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> Excursion & 1999-06 F250-550 Super Duty
Vehicle: 2003 Ford Excursion 7.3 V8 DIESEL
The inertia sw...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Excursion cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2003 Ford Excursion 7.3 V8 DIESEL
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 76 ft. lbs.
- Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2000 Ford Excursion 6.8 V10 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.
- Remove terminal nuts and wires
- Remove starter motor mounting bolts.
- Remove starter mo...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Excursion AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Check Engine Lamp -> 1998-2006 EEC-V -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2005 Ford Excursion 5.4 V8 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
A temporary fault such as running out of fuel, poor quality or water in fuel or loose...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2000 Ford Excursion 7.3 V8 DIESEL
- Drain cooling system into a suitable container.
- Remove degas bottle, then raise and support vehicle.
- Remove lower radiator hose from radiator.
- Lower vehicle, then remove upper hose from radiator.
- Remove two pushpins and position radiator sight...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Ford Excursion 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR Ford Excursion AUTOMOBILES
Component location diagrams for most Ford Excursion cars and light trucks sold in the U.S. from 1990+.
 Brake Components Diagram for 2005 Ford Excursion 6.0 V8 DIESELComponents on diagram: |
 In Roof Component Location Views Diagram for 2003 Ford Excursion 6.8 V10 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Excursion AUTOMOBILES
OEM drawn wiring diagrams for most Ford Excursion cars and light trucks sold in the U.S.
 2001 Ford Excursion 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 2005 Ford Excursion 5.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Excursion AUTOMOBILES
OEM TSB listings for most Ford Excursion cars and light trucks sold in the U.S. from 1985+.
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Document: KEYPAD DIAGNOSTICS - DEALER INSTALLED ACCESSORY Vehicle: 2002 Ford Excursion 6.8 V10 GAS Auto Systems: |
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Document: ENGINE - STRAIGHTEDGE PROCEDURE FOR CHECKING CYLINDER HEAD AND BLOCK FLATNESS - REVISED Vehicle: 2000 Ford Excursion 7.3 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Excursion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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