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Ford Excursion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Excursion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Excursion automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+
Serpentine Drive Belt Routing -> Domestic Light Trucks & Vans -> Ford Motor Co.
Vehicle: 2004 Ford Excursion 6.0 V8 DIESEL
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BRAKE SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.
Drum Brakes -> E-Series, F-Super Duty Series & Excursion -> Brake Service -> Installation -> Removal
Vehicle: 2001 Ford Excursion 6.8 V10 GAS
Removal
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove brake drums, then the parking brake lever assembly.
- Remove adjusting cable assembly from anchor pin, cable guide and adjusting lever, Fig. .
- Remove brake shoe retracting springs, then the brake shoe hold-down springs.
- Remove brake shoes and adjusting screw assembly, then disassemble adjusting screw assembly.
Installation
- Clean ledge pads on backing plate, sanding lightly to bare metal.
- Apply suitable lubricant to retracting and hold-down spring contacts on brake shoes and backing plate.
- Apply suitable lubricant ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> Excursion & 1999-06 F250-550 Super Duty
Vehicle: 2001 Ford Excursion 7.3 V8 DIESEL
The inertia sw...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Excursion cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2005 Ford Excursion 6.8 V10 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2000 Ford Excursion 6.8 V10 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Disconnect alternator wire harness retainer from alternator bracket stud.
- Remove alternator bracket bolt.
- Disconnect alternator electrical connections.
- Remove alternator mounting bolts.
- Remove alternator ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Excursion AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
Vehicle: 2005 Ford Excursion 6.8 V10 GAS
This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:
- Turn ignition Off.
- On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
- On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Ford Excursion 6.8 V10 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2001 Ford Excursion 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR Ford Excursion AUTOMOBILES
Component location diagrams for most Ford Excursion cars and light trucks sold in the U.S. from 1990+.
 Vehicle Component Location Views Diagram for 2003 Ford Excursion 5.4 V8 GASComponents on diagram: |
 Parking Brake System Actuation Components Diagram for 2005 Ford Excursion 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Excursion AUTOMOBILES
OEM drawn wiring diagrams for most Ford Excursion cars and light trucks sold in the U.S.
 2003 Ford Excursion 6.0 V8 DIESEL Wiring DiagramComponents on diagram: |
 2005 Ford Excursion 5.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Excursion AUTOMOBILES
OEM TSB listings for most Ford Excursion cars and light trucks sold in the U.S. from 1985+.
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Document: REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR - REVISED Vehicle: 2004 Ford Excursion 6.8 V10 GAS Symptoms: |
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Document: NO START/REPEAT STARTER FAILURE - STICKING OR BINDING IGNITION LOCK CYLINDER BETWEEN START AND RUN - STARTER STAYING ENGAGED AT START UP - REVISED Vehicle: 2003 Ford Excursion 7.3 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Excursion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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