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2001 Ford Excursion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2001 Ford Excursion AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Actuator & Control Motors, Replace -> 2001 -> 2002 -> Air Inlet Vacuum Motor -> Air Inlet Vacuum Motor -> Auxiliary Diverter Electronic Actuator -> Auxiliary Temperature & Air Distribution Blend Doors -> Auxiliary Temperature Blend Electronic Actuator -> Blackwood, Expedition & Navigator -> Defroster Airflow Vacuum Motor -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Floor Airflow Vacuum Motor -> Front Temperature Blend Electronic Actuator -> Lefthand Temperature Blend Electronic Actuator -> Panel Airflow Vacuum Motor -> Panel/Defrost Vacuum Motor -> Panel/Floor & Air Inlet Vacuum Motors -> Panel/Floor Vacuum Motor -> Ranger -> Recirculation Air Duct Vacuum Motor -> Righthand Dual Automatic Temperature Control (DATC) Temperature Blend -> Temperature Blend Electronic Actuator -> Vacuum Motors -> Windstar
Vehicle: 2001 Ford Excursion 5.4 V8 GAS
Do not bend the actuator lever.
Blackwood, Expedition & Navigator
Front Temperature Blend Electronic Actuator
- On models equipped with center console, remove center console blower motor as outlined under "Blower Motor,"
- On all models, remove pin-type retainers and expand clip.
- Remove front seats.
- Remove kick panel and sill trim.
- Pull back carpet and remove floor duct panel.
- Disconnect electrical connector and remove blend door actuator mounting screws.
- Disconnect actuator shaft by pulling it down, then re...
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BRAKE SERVICE PROCEDURES FOR 2001 Ford Excursion AUTOMOBILES
Power Brake Units -> Bendix Vacuum Brake Booster -> Diagnosis & Testing
Vehicle: 2001 Ford Excursion 5.4 V8 GAS
Refer to Figs. and f...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2001 Ford Excursion AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1998-06 F250HD, F350-550 & Excursion
Vehicle: 2001 Ford Excursion 5.4 V8 GAS
R...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2001 Ford Excursion AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2001 Ford Excursion 5.4 V8 GAS
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 76 ft. lbs.
- Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2001 Ford Excursion AUTOMOBILES
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 2001 Ford Excursion 7.3 V8 DIESEL
Single Alternator
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Disconnect alternator electrical connectors.
- Remove alternator mounting bolts.
- Remove alternator from vehicle.
- Reverse procedure to install, noting the following:
- Torque alternator mounting bolts to 35 ft. lbs.
- Torque alternator electrical connectors to 71 in. lbs.
Dual Alternator
- Disconnect battery ground cable.
- Remove a...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2001 Ford Excursion AUTOMOBILES
Ford Motor Co. Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2001 Ford Excursion 5.4 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2001 Ford Excursion AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2001 Ford Excursion 6.8 V10 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Dr...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2001 Ford Excursion AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2001 Ford Excursion 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR 2001 Ford Excursion AUTOMOBILES
Component location diagrams for most 2001 Ford Excursion cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2001 Ford Excursion AUTOMOBILES
OEM drawn wiring diagrams for most 2001 Ford Excursion cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2001 Ford Excursion AUTOMOBILES
OEM TSB listings for most 2001 Ford Excursion cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2001 Ford Excursion 5.4 V8 GAS Auto Systems: |
Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2001 Ford Excursion 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2001 Ford Excursion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2001 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2001 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2001 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2001 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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