2002 Ford Excursion REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Ford Excursion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Excursion car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Excursion automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Excursion vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Control Panel, Replace -> 2001 -> 2002 -> Auxiliary -> Auxiliary Control -> Auxiliary Front -> Auxiliary Rear -> Blackwood, Expedition, F-150 & Navigator -> Econoline -> Electronic Automatic Temperature Control (EATC) -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> Front -> Manual -> Ranger -> Rear -> Second Row -> Villager -> Windstar
Vehicle: 2002 Ford Excursion 5.4 V8 GAS

Blackwood, Expedition, F-150 & Navigator
Front
  • Turn vents inward, then remove center instrument panel finish panel by grasping and pulling outward.
  • On models equipped with four-wheel-drive, disconnect 4WD control switch.
  • On all models, remove mounting screws and disconnect module electrical connectors.
  • Remove mounting nuts and disconnect module vacuum harness connector.
  • Remove climate control panel.
  • Reverse procedure to install.
Auxiliary
Front
  • Remove mounting screw, disconnect clips and slide o...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series & F-Series -> Escape -> Excursion, Explorer Sport/Sport Trac, F-Super Duty, Motorhome, Ranger & Windstar -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed -> Villager
Vehicle: 2002 Ford Excursion 6.8 V10 GAS

Aviator, Explorer & Mountaineer

Master Cylinder
  • Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Open master cylinder bleeder screw until brake fluid flows into container.
  • When fluid stops flowing, close bleeder screw.
  • Repeat procedure until there are no air bubbles in fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> Excursion & 1999-06 F250-550 Super Duty
Vehicle: 2002 Ford Excursion 6.8 V10 GAS

The inertia sw...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2002 Ford Excursion 7.3 V8 DIESEL

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Starter, Replace
Vehicle: 2002 Ford Excursion 6.8 V10 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor solenoid terminal cover.
  • Remove starter motor solenoid B+ nut and wire.
  • Remove starter motor solenoid S nut and wire.
  • Remove starter motor mounting bolts.
  • Remo...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 2002 Ford Excursion 6.8 V10 GAS

This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Ford Excursion 5.4 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Excursion 5.4 V8 GAS

  • Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Excursion AUTOMOBILES

Component location diagrams for most 2002 Ford Excursion cars and light trucks sold in the U.S. from 1990+.

Heater and A/C Assembly Diagram for 2002 Ford Excursion 5.4 V8 GASHeater and A/C Assembly Diagram for 2002 Ford Excursion 5.4 V8 GAS

Components on diagram:
  • Blower Motor
  • Heater Core Cover
  • Heater Blower Motor Switch Resistor
  • Auxiliary Blend Door Actuator
    • Parking Brake System Actuation Components Diagram for 2002 Ford Excursion 7.3 V8 DIESELParking Brake System Actuation Components Diagram for 2002 Ford Excursion 7.3 V8 DIESEL

    Components on diagram:
  • Parking Brake Control
  • Front Parking Brake Cable and Conduit
  • Parking Brake Intermediate Cable
  • Parking Brake Release Handle

    • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Excursion AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Excursion cars and light trucks sold in the U.S.

    2002 Ford Excursion 5.4 V8 GAS Wiring Diagram2002 Ford Excursion 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Main Light Switch
  • Multifunction Switch
    • 2002 Ford Excursion 5.4 V8 GAS Wiring Diagram2002 Ford Excursion 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Starter Relay
  • PCM Power Relay
  • Engine Compartment Lamp
  • Windshield Wiper Motor

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    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Excursion AUTOMOBILES

    OEM TSB listings for most 2002 Ford Excursion cars and light trucks sold in the U.S. from 1985+.

    Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2002 Ford Excursion 5.4 V8 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
    • Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2002 Ford Excursion 5.4 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors

    • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Excursion AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion SPECIFICATIONS DATA!

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