2002 Ford Excursion Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Ford Excursion

  • 2002 Ford Excursion 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2002 Ford Excursion 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:F
  • 2002 Ford Excursion 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S

BRAKE SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2002 Ford Excursion 7.3 V8 DIESEL

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+.

Disc Brakes -> Precautions
Vehicle: 2002 Ford Excursion 5.4 V8 GAS

Do not spill brake fluid on painted surfaces. If brake fluid is spilled on surfaces, wash off immediately.

Always inspect brake fluid level prior to servicing brake system If brake fluid level...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+.

Disc Brakes -> Precautions
Vehicle: 2002 Ford Excursion 6.8 V10 GAS

Do not spill brake fluid on painted surfaces. If brake fluid is spilled on surfaces, wash off immediately.

Always inspect brake fluid level prior to servicing brake system If brake fluid level...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Diagnosis & Testing
Vehicle: 2002 Ford Excursion 6.8 V10 GAS

Refer to. Figs. and , ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, Navigator, Mountaineer & F-250LD -> Parking Brake -> Rear Disc -> Windstar
Vehicle: 2002 Ford Excursion 5.4 V8 GAS

Parking Brake

Expedition, Explorer, Navigator, Mountaineer & F-250LD
Rear Disc
  • Remove rear disc brake rotor as outlined in "Rotor, Replace."
  • Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
  • Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
  • Reverse procedure to install.
E-Super Duty
E-450 & E-550
  • Raise and support vehicle.
  • Remove clevis pin and disconnect adjusting clevis from parking brake lever.
  • Loosen jam nut several turn and position parking brake lever in applied position.
  • Tighten or loosen...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2002 Ford Excursion 6.8 V10 GAS

Refer to. "Diagnosis & Testin... "

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion BRAKE SERVICE PROCEDURES

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