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2004 Ford Excursion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Ford Excursion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Excursion automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2004 Ford Excursion 6.8 V10 GAS
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BRAKE SERVICE PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Anti-Lock Brakes -> Excursion & 2004-06 F-Super Duty -> Precautions -> Brake Fluid Handling
Vehicle: 2004 Ford Excursion 5.4 V8 GAS
Brake Fluid Handling
Brake fluid can cause serious injury and vehicle damage if not handled properly. Avoid ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Excursion w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 2004 Ford Excursion 5.4 V8 GAS
Normal Service
Replace ever...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2004 Ford Excursion 5.4 V8 GAS
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 82 ft. lbs.
- Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Starter, Replace
Vehicle: 2004 Ford Excursion 6.8 V10 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.
- Remove starter motor solenoid B+ nut and wire.
- Remove starter motor solenoid S nut and wire.
- Remove starter motor mounting bolts.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 2004 Ford Excursion 5.4 V8 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Ford Excursion 6.8 V10 GAS
- Drain cooling system into a suitable container.
- Remove degas bottle, then raise and support vehicle.
- Remove lower radiator hose from radiator.
- Lower vehicle, then remove upper hose from radiator.
- Remove two pushpins and position radiator sight shi...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Ford Excursion 6.0 V8 DIESEL
- Remove cooling fan, blade, clutch and shroud.
- Rotate drive ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Ford Excursion AUTOMOBILES
Component location diagrams for most 2004 Ford Excursion cars and light trucks sold in the U.S. from 1990+.
 Footwell Components Diagram for 2004 Ford Excursion 6.0 V8 DIESELComponents on diagram: |
 Refrigeration System Components Diagram for 2004 Ford Excursion 6.0 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Ford Excursion AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Ford Excursion cars and light trucks sold in the U.S.
 2004 Ford Excursion 6.8 V10 GAS Wiring DiagramComponents on diagram: |
 2004 Ford Excursion 5.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Ford Excursion AUTOMOBILES
OEM TSB listings for most 2004 Ford Excursion cars and light trucks sold in the U.S. from 1985+.
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Document: Diesel Coolant Maintenance - Service Tips Vehicle: 2004 Ford Excursion 5.4 V8 GAS Auto Systems: |
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Document: COOLANT LOSS - 6.0L Vehicle: 2004 Ford Excursion 6.0 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Ford Excursion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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