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Ford E-150 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-150 car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-150 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Ford E-150 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-150 cars and light trucks from 1990+.
Anti-Lock Brakes -> E-Series -> System Service -> ABS Control Module -> Brake System Bleed -> Component Replacement -> Front -> Front Wheel Speed Sensor Ring -> Hydraulic Control Unit (HCU) -> Manual Bleed -> Pressure Bleed -> Rear -> Stability Control Sensor Cluster -> Steering Wheel Rotation Sensor -> Wheel Speed Sensor
Vehicle: 2008 Ford E-150 XLT 4.6 V8 GAS
Brake System Bleed
Manual Bleed
- Connect suitable scan tool to DLC located under dash, and follow on screen procedure.
- Clean all dirt from master cylinder reservoir cap area, remove cap and top up brake fluid.
- Bleed brake system in order outlined on scan tool.
- Attach a rubber hose to bleeder screw.
- Have an assistant pump and hold pressure on brake pedal.
- Loosen bleeder screw until a stream of brake fluid comes out.
- While assistant maintains pressure on brake pedal, tighten bleeder screw.
- Repeat until clear, bubble free fluid comes from bleeder screw.
- Repeat procedure for remaining bleeder s...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-150 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-150 cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 2006 Ford E-150 Chateau 5.4 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-150 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-150 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2007 Ford E-150 5.4 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford E-150 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford E-150 cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2008 Ford E-150 XL 5.4 V8 GAS
If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-150 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E-150 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Ford E-150 XLT 5.4 V8 GAS
- Disconnect battery ground cable.
- Disconnect air cleaner assembly.
- Loosen worm clamp.
- Remove bolts and pull air cleaner assembly away from its mounted position.
- Disconnect mass air flow sensor electrical connector.
- Position alternator drive belt aside.
- Disconnect alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-150 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-150 cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Low Fuel Level Warning Lamp ->
Vehicle: 2009 Ford E-150 XLT 4.6 V8 FLEX
When fuel level drops below a predetermined level, the CHECK GAUGE indicator should light. The CHECK GAUGE indicator shoul...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-150 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-150 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2006 Ford E-150 XL 4.6 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if required.
- Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
- Disconnect transmission fluid coole...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-150 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-150 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2010 Ford E-150 5.4 V8 FLEX
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR Ford E-150 AUTOMOBILES
Component location diagrams for most Ford E-150 cars and light trucks sold in the U.S. from 1990+.
 Air Cleaner Assembly Diagram for 2006 Ford E-150 XLT 4.6 V8 GASComponents on diagram: |
 Air Cleaner Assembly Diagram for 2006 Ford E-150 Chateau 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford E-150 AUTOMOBILES
OEM drawn wiring diagrams for most Ford E-150 cars and light trucks sold in the U.S.
 2006 Ford E-150 XL 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 2008 Ford E-150 XL 4.6 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E-150 AUTOMOBILES
OEM TSB listings for most Ford E-150 cars and light trucks sold in the U.S. from 1985+.
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Document: RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS) - SERVICE TIPS Vehicle: 2007 Ford E-150 XL 4.6 V8 GAS Auto Systems: |
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Document: LOW SPEED DRIVEABILITY CONCERNS - STOPS OR PARKING MANEUVERS AND/OR DTC P061B Vehicle: 2007 Ford E-150 Chateau 5.4 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E-150 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-150 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-150 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-150 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-150 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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