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Ford Flex CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Flex car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Flex automobile. Try the Automotix DIY solution today!
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Flex AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Flex cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2010 Ford Flex Limited 3.5 V6 GAS
Front
- With vehicle in NEUTRAL, position it on a hoist.
- Remove front tire and wheel assembly.
- Remove and discard front wheel hub nut. Apply brake to keep halfshaft from rotating.
- Remove ball joint nut and separate lower control arm from knuckle.
- Separate halfshaft from wheel hub, using front wheel hub remover tool No. 205-D070 or equivalent.
- For right front halfshaft, proceed as follows:
- Remove bolt from brake tube bracket.
- Remove lower scrivets from rubber shield and position shield aside.
- For all halfshafts, pull knuckle outboard and rotate it toward rear of vehicle. Support knuc...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Flex AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Flex cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2009 Ford Flex Limited 3.5 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. , for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Symptom Test
Refer to Fig. , for symptom test chart.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Flex AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Flex cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2009 Ford Flex SEL 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet pipe and air cleaner.
- Disconnect transmission shift cable adjustment lock from transmission manual control lever.
- Disconnect transmission shift cable rotating slide snap and position aside transmission cable.
- Remove nut and transmission manual control lever.
- Remove starter motor solenoid terminal cover.
- Remove starter motor solenoid battery cable nut.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Flex AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Flex cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2009 Ford Flex SE 3.5 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Flex AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Flex cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2010 Ford Flex SEL 3.5 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at thermostat housing and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Flex AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Flex cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2010 Ford Flex SEL 3.5 V6 GAS
Under no circumstances should accessory drive belt, tensioner or pulleys be lubricated as potential damage to belt material and tensioner damping mechanism will occur. Do not apply any fluids or belt dressing to accessory drive belt or pulleys.
- Disconnect battery ground cable from ...
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TECHNICAL SERVICE BULLETINS FOR Ford Flex AUTOMOBILES
OEM TSB listings for most Ford Flex cars and light trucks sold in the U.S. from 1985+.
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Document: SYNC WITH 911 ASSIST AND VEHICLE HEALTH REPORT (VHR) DEALER UPGRADE SOFTWARE Vehicle: 2009 Ford Flex Limited 3.5 V6 GAS Auto Systems: |
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Document: SYNC SOFTWARE UPDATE - VARIOUS USER ISSUES Vehicle: 2009 Ford Flex SEL 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Flex AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Flex cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Flex cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Flex cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Flex cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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