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2009 Ford Flex CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Ford Flex AUTOMOBILES
DRIVESHAFT U-JOINT, Replace
Vehicle: 2009 Ford Flex SE 3.5 V6 GAS
Do not reuse the bolts and cap straps for either the center U-joint or the rear U-joint. Install new bolts and cap straps or damage to the vehicle may occur. There is a difference in length of the head of the replacement yoke strap bolts from the production ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Ford Flex AUTOMOBILES
Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2009 Ford Flex SEL 3.5 V6 GAS
TPMS Sensor
Removal
Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .
- Loosen the wheel and tire assembly lug nuts.
- Raise and support the vehicle with jack stands.
- Remove the wheel and tire assembly.
- Position the wheel and tire assembly on a suitable tire changing machine as follows:
- On a paddle type tire machine, position the valve step at 12 o'clock or 6 ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Ford Flex AUTOMOBILES
Starter, Replace
Vehicle: 2009 Ford Flex Limited 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet pipe and air cleaner.
- Disconnect transmission shift cable adjustment lock from transmission manual control lever.
- Disconnect transmission shift cable rotating slide snap and position aside transmission cable.
- Remove nut and transmission manual control lever.
- Remove starter motor solenoid terminal cover.
- Remove starter motor solenoid battery cable nut.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Ford Flex AUTOMOBILES
Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
Vehicle: 2009 Ford Flex SE 3.5 V6 GAS
Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Ford Flex AUTOMOBILES
Radiator, Replace
Vehicle: 2009 Ford Flex SEL 3.5 V6 GAS
- Disconnect negative battery cable at battery.
- Drain cooling system into a suitable container.
- Remove cooling fan and shroud.
- Remove front bumper cover.
- Disconnect upper radiator hose and lower degas bottle hose from radiator.
- Disconnect lower radiator hose.
- Lift tabs and remove radiator ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Ford Flex AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Ford Flex SE 3.5 V6 GAS
Under no circumstances should accessory drive belt, tensioner or pulleys be lubricated as potential damage to belt material and tensioner damping mechanism will occur. Do not apply any fluids or belt dressing to accessory drive belt or pulleys.
- Disconnect battery ground cable from ...
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TECHNICAL SERVICE BULLETINS FOR 2009 Ford Flex AUTOMOBILES
OEM TSB listings for most 2009 Ford Flex cars and light trucks sold in the U.S. from 1985+.
Document: DTCS P2110, P2111, P2135 or P2112 - Possible Water In PCM Connector - Built Before 10/22/2008 Vehicle: 2009 Ford Flex Limited 3.5 V6 GAS Symptoms: |
Document: 6F50 Transmission With A Moan Or Buzz Type Noise On 4-5 Upshift Or 5-6 Upshift Vehicle: 2009 Ford Flex Limited 3.5 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Ford Flex AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Ford Flex cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Ford Flex cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Ford Flex cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Ford Flex cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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