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Ford Five Hundred CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Five Hundred car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Five Hundred automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Ford Five Hundred AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Five Hundred cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Inspection
Vehicle: 2005 Ford Five Hundred Limited 3.0 V6 GAS
Remove wheels and inspect brake disc, calipers and linings.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
If caliper was removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Using an air hose, blow out drilled passages and bores. Inspect dust boots for punctures or tears. If punctures or tears are evident, install new boots during assembly.
Inspect piston bores in both housings for scoring or pitting. Bores showing light scratches or corrosion can usually be cleaned with...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Five Hundred AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Five Hundred cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> Five Hundred & Montego
Vehicle: 2005 Ford Five Hundred SEL 3.0 V6 GAS
The inertia switch i...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Five Hundred AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Five Hundred cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2006 Ford Five Hundred SEL 3.0 V6 GAS
Failure to correctly index-mark driveshaft will lead to noise, vibration or harshness (NVH) problems. Index-mark driveshaft to rear axle pinion flange, power take off (PTO) flange and center bearing bracket. Index-mark driveshaft.
- With vehicle in NEUTRAL, raise and support vehicle.
- Remove exhaust system at flex pipe.
- Remove exhaust support brace bolts, then exhaust support brace.
- Always install new drivesh...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Five Hundred AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Five Hundred cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 Ford Five Hundred Limited 3.0 V6 GAS
- Disconnect battery ground cable.
- Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from drive belt.
- Remove accessory drive belt from alternator.
- Remove mounting nut, then position engine control sensor wiring and hose bracket aside.
- Loosen alternator pulley nut and remove inboard upper alternator mounting bolt.
- Loosen outboard upper alternator bolt.
- Disconnect electrical harness conn...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Five Hundred AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Five Hundred cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Check Engine Lamp/Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 2007-09 Models -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2007 Ford Five Hundred Limited 3.0 V6 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
The lamp illuminates when the ignition is first turned to the on position to check the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Five Hundred AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Five Hundred cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Ford Five Hundred SEL 3.0 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from thermostat housing.
- Remove radiator outlet hose from thermostat housing.
- Reposition hose clamp from degas bottle.
- Remove radiator outlet hose from degas bottle.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose fro...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Five Hundred AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Five Hundred cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Ford Five Hundred Limited 3.0 V6 GAS
- Remove accessory drive belt splash shield.
- Rotate drive be...
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COMPONENT LOCATION DIAGRAMS FOR Ford Five Hundred AUTOMOBILES
Component location diagrams for most Ford Five Hundred cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2005 Ford Five Hundred SEL 3.0 V6 GASComponents on diagram: |
 Left Rear Door Diagram for 2005 Ford Five Hundred SEL 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Five Hundred AUTOMOBILES
OEM drawn wiring diagrams for most Ford Five Hundred cars and light trucks sold in the U.S.
 2006 Ford Five Hundred Limited 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2006 Ford Five Hundred Limited 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Five Hundred AUTOMOBILES
OEM TSB listings for most Ford Five Hundred cars and light trucks sold in the U.S. from 1985+.
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Document: ROOF PANEL REPLACEMENT PROCEDURE Vehicle: 2005 Ford Five Hundred SEL 3.0 V6 GAS Auto Systems: |
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Document: EXHAUST SYSTEM RATTLE / BUZZ WHILE DRIVING Vehicle: 2007 Ford Five Hundred SEL 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Five Hundred AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Five Hundred cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Five Hundred cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Five Hundred cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Five Hundred cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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