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Ford F-250 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-250 Pickup car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford F-250 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford F-250 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-250 Pickup cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Blower Motor, Replace -> 2.3L, 3.0L & 4.0L Engines -> 5.0L Engine -> Aerostar -> Auxiliary -> Bronco & 1996 F-Series -> Econoline -> Expedition & 1997 F-Series -> Explorer, Mountaineer & Ranger -> Front -> Rear -> Standard -> Villager -> Windstar
Vehicle: 1997 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL
Econoline
Standard
- Remove battery and tray.
- On models with A/C, move accumulator/drier.
- On all models, disconnect electrical connector to blower motor, then remove blower motor housing tube.
- Remove four blower motor attaching screws. To ease removal, rotate blower motor to align flat spot on mounting plate with the accumulator/drier.
- Reverse procedure to install.
Auxiliary
- Remove third, fourth and fifth bench seats, if equipped.
- Remove left center bolster trim panel, left lower front trim panel, left re...
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BRAKE SERVICE PROCEDURES FOR Ford F-250 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-250 Pickup cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 1993 Ford F-250 Pickup 4.9 L6 GAS
Master Cylinder
The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.
Hydraulic Control Valves
Combination Valve
This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-250 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-250 Pickup cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1998-06 Expedition, F250LD, Navigator & 1998-2003 F150 -> Normal Service -> Severe Service
Vehicle: 1999 Ford F-250 Pickup 5.4 V8 BI-FUEL
Normal Servic...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-250 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-250 Pickup cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1994 Ford F-250 Pickup 7.3 V8 DIESEL
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque flange bolts to 82 ft. lbs.
- Torque U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece Driveshaft
- Raise and support vehicle.
- To maint...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-250 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford F-250 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle, if required.
- Disconnect electrical connector or solenoid relay wire from starter motor.
- Remove starter motor attach...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-250 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-250 Pickup cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Air Bag Warning Lamp ->
Vehicle: 1990 Ford F-250 Pickup 5.8 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air Bag warning ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-250 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-250 Pickup cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1999 Ford F-250 Pickup Super CAB 5.4 V8 BI-FUEL
- Drain cooling system into a suitable container.
- Remove front air deflector if necessary.
- Using a suitable fan clutch holding tool and fan clutch wrench tool remove fan blade and lefthand thread clutch.
- Disconnect and plug transmission ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-250 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-250 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1993 Ford F-250 Pickup Super CAB 7.5 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR Ford F-250 Pickup AUTOMOBILES
Component location diagrams for most Ford F-250 Pickup cars and light trucks sold in the U.S. from 1990+.
 Engine Components & Connectors Diagram for 1997 Ford F-250 Pickup 5.4 V8 GASComponents on diagram: |
 Crew Cab Body Diagram for 1997 Ford F-250 Pickup Super CAB 5.8 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford F-250 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Ford F-250 Pickup cars and light trucks sold in the U.S.
 1993 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL Wiring DiagramComponents on diagram: |
 1986 Ford F-250 Pickup Super CAB 5.8 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford F-250 Pickup AUTOMOBILES
OEM TSB listings for most Ford F-250 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - TIRES:TREAD/BELT Vehicle: 1993 Ford F-250 Pickup Super CAB 7.5 V8 GAS Auto Systems: |
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Document: LACKS POWER AT WOT - ACCEL PEDAL HAS LIMITED TRAVEL Vehicle: 1985 Ford F-250 Pickup 5.0 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford F-250 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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