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Ford F-550 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-550 Super Duty car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford F-550 Super Duty automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Ford F-550 Super Duty AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-550 Super Duty cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster, Replace -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Edge, Escape, Mariner & MKX -> F-Super Duty -> Freestar & Monterey -> Ranger
Vehicle: 2007 Ford F-550 Super Duty XL 6.8 V10 GAS
F-Super Duty
- Remove air cleaner housing, if required.
- Remove brake master cylinder attaching nuts.
- Position brake master cylinder aside.
- Disconnect booster vacuum hose.
- Disconnect power distribution box auxiliary relay and set aside.
- Remove fuse panel cover.
- Remove brake pedal position switch self-locking pin.
- Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
- Remove power brake booster nuts.
- Remove power brake booster.
- Reverse procedure to install. Torque booster mounting nuts to 16-21 ft. lbs.
Edge, Escape, Mariner & MKX
- Remove brake master cylinder a...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-550 Super Duty AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-550 Super Duty cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2006 Ford F-550 Super Duty XLT 6.8 V10 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-550 Super Duty AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-550 Super Duty cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2006 Ford F-550 Super Duty Lariat 6.0 V8 DIESEL
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 82 ft. lbs., if equipped.
- Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.
...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-550 Super Duty AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford F-550 Super Duty cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2005 Ford F-550 Super Duty XL 6.0 V8 DIESEL
- Disconnect battery ground cable.
- On models equipped with air suspension, turn air suspension switch to off position.
- On all models, raise and support vehicle.
- Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
- Remove battery ground cable reta...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-550 Super Duty AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-550 Super Duty cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Ford F-550 Super Duty XLT 6.0 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater inlet tube.
- Remove hose from heater inlet tube.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to ins...
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COMPONENT LOCATION DIAGRAMS FOR Ford F-550 Super Duty AUTOMOBILES
Component location diagrams for most Ford F-550 Super Duty cars and light trucks sold in the U.S. from 1990+.
 Rear Body Components Diagram for 2006 Ford F-550 Super Duty Lariat 6.0 V8 DIESELComponents on diagram: |
 Left Rear Door Diagram for 2007 Ford F-550 Super Duty XL 6.0 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR Ford F-550 Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most Ford F-550 Super Duty cars and light trucks sold in the U.S.
 2006 Ford F-550 Super Duty XL 6.8 V10 GAS Wiring DiagramComponents on diagram: |
 2007 Ford F-550 Super Duty XL 6.0 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford F-550 Super Duty AUTOMOBILES
OEM TSB listings for most Ford F-550 Super Duty cars and light trucks sold in the U.S. from 1985+.
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Document: MIL ON - DTC P0401, P0402, P0404, P1335, LACK OF POWER, OR SURGE - EGR VALVE CLEANING PROCEDURE Vehicle: 2007 Ford F-550 Super Duty Lariat 6.0 V8 DIESEL Symptoms: |
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Document: STEERING WHEEL OSCILLATION - REVISED Vehicle: 2006 Ford F-550 Super Duty XL 6.8 V10 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford F-550 Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-550 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-550 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-550 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-550 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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