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1990 BMW 535I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
A/C & HEATER SERVICE PROCEDURES FOR 1990 BMW 535I AUTOMOBILES
A/C & Cooling System Maintenance -> BMW
Vehicle: 1990 BMW 535I 3.5 L6 GAS
Inspection Interval Is Determined By Service Inspection Indicator.
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BRAKE SERVICE PROCEDURES FOR 1990 BMW 535I AUTOMOBILES
Disc Brakes -> FRONT DISC BRAKE PADS REPLACEMENT -> 318 & 325 -> EXCEPT 318 & 325
Vehicle: 1990 BMW 535I 3.5 L6 GAS
318 & 325
- Raise and support vehicle, then remove front wheels.
- Remove brake pad wear indicator connector from left side of caliper.
- Remove anti-rattle clip, then the caliper sliding bolt plastic caps.
- Lift brake hose out of holder, then remove caliper sliding bolts.
- Remove caliper toward rear. Remove brake pads, then suspend caliper from frame with wire.
- Reverse procedure to install, noting the following:
- Compress caliper piston into bore.
- Check fluid ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1990 BMW 535I AUTOMOBILES
BMW -> Component Locations -> 5 Series
Vehicle: 1990 BMW 535I 3.5 L6 GAS
Refer to Fig. ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1990 BMW 535I AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassembly
Vehicle: 1990 BMW 535I 3.5 L6 GAS
Disassembly
- Raise and support vehicle.
- Remove propeller shaft assembly.
- Remove hose straps.
- Lift out circlip.
- Pull off constant velocity joint complete with dust cover.
- Press knurled head bolts and washers out of constant velocity joint.
- Press off dust cover.
Assembly
- Pack new constant velocity joint with 60 grams of grease (HWB). Do not pack inner race with cage since the balls would tall ou...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1990 BMW 535I AUTOMOBILES
Alternator, Replace
Vehicle: 1990 BMW 535I 3.5 L6 GAS
- Disconnect battery.
- Remove air cleaner and air flow sensor.
- Remove tensioner mounting bolt and nut with tensioner.
- Remove drive belt.
- Loosen hydraulic line on power...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1990 BMW 535I AUTOMOBILES
BMW -> Air Bag Warning Lamp ->
Vehicle: 1990 BMW 535I 3.5 L6 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1990 BMW 535I AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1990 BMW 535I 3.5 L6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp and remove hose from heater core.
- Reposition hose clamp and remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure t...
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COMPONENT LOCATION DIAGRAMS FOR 1990 BMW 535I AUTOMOBILES
Component location diagrams for most 1990 BMW 535I cars and light trucks sold in the U.S. from 1990+.
Behind RH Side Of I/P Diagram for 1990 BMW 535I 3.5 L6 GAS Components on diagram: |
I/P Harness Splice Locations Diagram for 1990 BMW 535I 3.5 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1990 BMW 535I AUTOMOBILES
OEM drawn wiring diagrams for most 1990 BMW 535I cars and light trucks sold in the U.S.
1990 BMW 535I 3.5 L6 GAS Wiring Diagram Components on diagram: |
1990 BMW 535I 3.5 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1990 BMW 535I AUTOMOBILES
OEM TSB listings for most 1990 BMW 535I cars and light trucks sold in the U.S. from 1985+.
Document: Tools and Equipment Vehicle: 1990 BMW 535I 3.5 L6 GAS Auto Systems: |
Document: Turbocharger Installation Tool Vehicle: 1990 BMW 535I 3.5 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1990 BMW 535I AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1990 BMW 535I cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1990 BMW 535I cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1990 BMW 535I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1990 BMW 535I cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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