BMW REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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BMW CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about BMW car and truck repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your BMW automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for BMW mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your BMW vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR BMW AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported BMW cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 2003 BMW 745LI 4.4 V8 GAS

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BRAKE SERVICE PROCEDURES FOR BMW AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported BMW cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2002 BMW Z3 Roadster 3.0 L6 GAS

The following procedure has been revised by a Technical Service Bulletin.

Ensure traction control systems are turned Off prior to bleeding brake system.

  • Connect suitable pressure bleeder to brake fluid reservoir. Maximum charging pressure is 43.5 psi.
  • Attach bleeder hose and container to righthand rear wheel. Bleed until no bubbles appear.
  • Repeat previous step for lefthand rear, righthand front and lefthand front wheels.
  • Support rear suspension at wheel carriers and lower vehicle so rear suspension compresses to its normal loaded position (to prevent...

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FUEL FILTER REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. for 1980+.

BMW -> Fuel Filter Replacement -> Except X3 & Z4 -> Fuel System Pressure Relief -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection -> Removal & Installation
Vehicle: 1998 BMW 740IL 4.4 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.

Fuel System Pressure Relief

  • Obtain the vehicle owner's radio theft protection code.
  • Remove the fuel pump relay(s).
  • Start the engine and allow it to stall.
  • Crank engine for 10 seconds to ensure the fuel pressure has been...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported BMW cars and light trucks from 1990+.

DRIVESHAFT, Replace -> With rear constant velocity joint -> With slide
Vehicle: 1996 BMW M3 3.2 L6 GAS

With slide

Caution: Mark universal joint to drive flange of rear axle. This will eliminate complaints of droning.

  • Raise and support vehicle.
  • Remove complete exhaust system.
  • Remove heat shield.
  • Unscrew holders for exhaust suspension.
  • Remove clamp.
  • With joint disk, unscrew joint disk on transmission.
  • With universal joint, unscrew universal joint on transmission.
  • Release threaded bush with a suitable tool by a few turns.
  • Unscrew universal joint on final drive.
  • Unscrew center bearing.
  • Kink propeller shaft downwards at center mount and in so doing detach from centering on manual transmission...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR BMW AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported BMW cars and light trucks sold in the U.S. from mid 1990's+.

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2008 BMW Z4 M Roadster 3.2 L6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitable scan tool the DLC (Data Link Connector). Follow the scan tool manufacturers instructions.

Diagnostic Trouble Code Identificati...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported BMW cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1992 BMW 535I 3.5 L6 GAS

  • Disconnect battery ground cable, then remove air cleaner and air flow sensor.
  • Remove oil dipstick tube.
  • Remove starter solenoid cover.
  • Disconnect electri...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> BMW -> 1992-98 3 Series
Vehicle: 1997 BMW 328IC 2.8 L6 GAS

Service interval is determined by the service indicator.

  • Obtain the radio anti-theft code prior to disconnecting the battery ground cable.
  • Disconnect the battery ground cable.
  • On all models except convertible, disengage the two air nozzles (located above the glove compartment) at the top. Position the nozzles straight ahead, then remove the nozzles.
  • On all models, remove the glove compartment retaining screws located at each side. On convertible models, the upper two screws are accessed through the air nozzle opening.
  • Disconnect the glove compartment lamp.
  • Remove the two lower glove ...

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MAINTENANCE LAMP RESET PROCEDURES FOR BMW AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. from 1990+.

BMW -> Service Interval Indicator -> X3 -> Interval Indicator -> Less Underhood Diagnostic Connector -> Oil Service -> With Underhood Diagnostic Connector
Vehicle: 2006 BMW X3 2.5I 2.5 L6 GAS

Less Underhood Diagnostic Connector

On these models the SII reset tool cannot be used. Resetting is possible using the instrument cluster trip odometer reset button. Proceed as follows:

  • Turn ignition Off.
  • Press and hold trip odometer reset button, then turn ignition to "1" (Accessory).
  • Keep odometer reset button depressed for approximately five more seconds until any of following words appear in display: "Oil Service" or "Inspection" with "Reset" or "Re." On models equipped with high cluster, remaining amount of fuel in liters until next service is displayed should appear.
  • Depress and hold odometer ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported BMW cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2003 BMW 525I 2.5 L6 GAS

  • Open coolant expansion tank cap and loosen vent plug.
  • Raise and support vehicle, then remove mounting bolts and front splash shield.
  • Open radiator plug and drain coolant into suitable container.
  • Open plug on righthand side of engine block near cylinder No. 2 and drain coolant into suitable container.
  • Lock belt pulley in position using holding tool No. 11 5 030, or equivalent, then remove water pump fan clutch mounting nut using wrench tool No. 11 5 040, or equivalent. Nut has lefthand threads.
  • Remove fan wheel with coupling.
  • Disconnect level sensor connector, then disconnect clamp a...

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SERPENTINE BELT SERVICE PROCEDURES FOR BMW AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2004 BMW 325CI 2.5 L6 GAS

  • If reusing belt, mark belt with rotational direction for installation alignment.
  • Lock belt pulley in position using suitable holding tool, then remove water pump fan clutch mounting nut using suitable wrench. Nut has lefthan...

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COMPONENT LOCATION DIAGRAMS FOR BMW AUTOMOBILES

Component location diagrams for most BMW cars and light trucks sold in the U.S. from 1990+.

In Lower LH Rear Door Diagram for 2001 BMW 740IL  4.4 V8 GASIn Lower LH Rear Door Diagram for 2001 BMW 740IL 4.4 V8 GAS

Components on diagram:
  • Door Panel Warning Light
  • E94
  • Door Panel Warning Light Connector
  • X10144
  • Underside of Trunk Lid, Top Diagram for 2003 BMW M5  5.0 V8 GASUnderside of Trunk Lid, Top Diagram for 2003 BMW M5 5.0 V8 GAS

    Components on diagram:
  • Antenna Amplifier Plug Connector
  • X01129
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    WIRING DIAGRAMS FOR BMW AUTOMOBILES

    OEM drawn wiring diagrams for most BMW cars and light trucks sold in the U.S.

    2008 BMW 328XI  3.0 L6 GAS Wiring Diagram2008 BMW 328XI 3.0 L6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Light Switching Center Control Unit
  • Driver Seat Heating Switch
  • Driver Seat Heating
  • Driver Backrest Heating
  • 2006 BMW 325CI  2.5 L6 GAS Wiring Diagram2006 BMW 325CI 2.5 L6 GAS Wiring Diagram

    Components on diagram:
  • Driver Lumber Support Switch
  • Driver Lumber Support Valve Block
  • Driver Seat Vacuum Pump
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    TECHNICAL SERVICE BULLETINS FOR BMW AUTOMOBILES

    OEM TSB listings for most BMW cars and light trucks sold in the U.S. from 1985+.

    Document: BATTERY ELECTROLYTE LEVEL DROPS/COLD WEATHER-REPAIR
    Vehicle: 1988 BMW 325 2.7 L6 GAS

    Auto Systems:
  • Starting, Charging, Battery
  • Document: EMISSIONS WARRANTY PARTS LIST - COMPILED BY THE EPA
    Vehicle: 1994 BMW 740IL 4.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
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    COMPONENT/PARTS SPECIFICATIONS FOR BMW AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most BMW cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most BMW cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most BMW cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most BMW cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO BMW SPECIFICATIONS DATA!

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