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BMW 325IC CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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| 1993 | 1992 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about BMW 325IC car and truck
repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your BMW 325IC automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR BMW 325IC AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported BMW 325IC cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1993-95 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver/Drier -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 1993 BMW 325IC 2.5 L6 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the refrigera...
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BRAKE SERVICE PROCEDURES FOR BMW 325IC AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported BMW 325IC cars and light trucks from 1990+.
Power Brake Units -> POWER BRAKE UNIT SERVICE -> 318, 325, 525 & 535 -> 735, 750 & 850 -> POWER BRAKE BOOSTER, REPLACE
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
POWER BRAKE BOOSTER, REPLACE
318, 325, 525 & 535
- Remove master cylinder from booster.
- Remove lower left trim panel.
- Disconnect bayonet pin and clip from booster pushrod, below instrument panel. Fig.
- Detach booster from pedal base. Remove booster from engine compartment.
- Reverse procedure to install.
735, 750 & 850
- With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for fu...
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FUEL FILTER REPLACEMENT PROCEDURES FOR BMW 325IC AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported BMW 325IC cars and light trucks sold in the U.S. for 1980+.
BMW -> Component Locations -> 3 Series (Including M3, Z3, M Coupe & Roadster)
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR BMW 325IC AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported BMW 325IC cars and light trucks from 1990+.
DRIVESHAFT, Replace -> With constant velocity joint -> With slide
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
With slide
- Raise and support vehicle.
- Remove complete exhaust system.
- Remove heat shield.
- Unscrew holders for exhaust suspension.
- Remove clamp.
- On models with joint disk, unscrew joint disk on transmission.
- On models with universal joint, unscrew universal joint on transmission.
- Release threaded bushing with special tool 26 1 040 or equivalent by a few turns.
- Caution: When removing propeller shaft, mark universal joint to drive flange of rear axle. This will eliminate complaints of droning.
- Unscrew universal joint on final drive.
- On all models, Unscrew center bearing.
- Kink propeller sha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR BMW 325IC AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported BMW 325IC cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1993 BMW 325IC 2.5 L6 GAS
- Disconnect battery ground cable, then remove air cleaner assembly.
- Disconnect throttle cable, then remove air grill of air collection box.
- Remove electric lead duct...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR BMW 325IC AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported BMW 325IC cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> BMW -> 1992-98 3 Series
Vehicle: 1993 BMW 325IC 2.5 L6 GAS
Service interval is determined by the service indicator.
- Obtain the radio anti-theft code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On all models except convertible, disengage the two air nozzles (located above the glove compartment) at the top. Position the nozzles straight ahead, then remove the nozzles.
- On all models, remove the glove compartment retaining screws located at each side. On convertible models, the upper two screws are accessed through the air nozzle opening.
- Disconnect the glove compartment lamp.
- Remove the two lower glove ...
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MAINTENANCE LAMP RESET PROCEDURES FOR BMW 325IC AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported BMW 325IC cars and light trucks sold in the U.S. from 1990+.
BMW -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 1993 BMW 325IC 2.5 L6 GAS
The Anti-Lock warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR BMW 325IC AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported BMW 325IC cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1993 BMW 325IC 2.5 L6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at coolant outlet and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR BMW 325IC AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported BMW 325IC cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
- Remove fan cowl by lifting out expansion rivets on both sides.
- Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
- Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...
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COMPONENT LOCATION DIAGRAMS FOR BMW 325IC AUTOMOBILES
Component location diagrams for most BMW 325IC cars and light trucks sold in the U.S. from 1990+.
 LH Front Of Corner Engine Compartment Diagram for 1992 BMW 325IC 2.5 L6 GASComponents on diagram: |
 Forward Of LH Shock Tower Diagram for 1992 BMW 325IC 2.5 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR BMW 325IC AUTOMOBILES
OEM drawn wiring diagrams for most BMW 325IC cars and light trucks sold in the U.S.
 1992 BMW 325IC 2.5 L6 GAS Wiring DiagramComponents on diagram: |
 1993 BMW 325IC 2.5 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR BMW 325IC AUTOMOBILES
OEM TSB listings for most BMW 325IC cars and light trucks sold in the U.S. from 1985+.
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Document: TEST CABLES Vehicle: 1993 BMW 325IC 2.5 L6 GAS Auto Systems: |
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Document: HUNTER GSP97BMW WHEEL BALANCER - FEATURES AND OPERATOR TRAINING - REVISED Vehicle: 1993 BMW 325IC 2.5 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR BMW 325IC AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most BMW 325IC cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most BMW 325IC cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most BMW 325IC cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most BMW 325IC cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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