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1992 BMW 325IC CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1992 BMW 325IC AUTOMOBILES
Drive Belt Data -> Imported Cars & Light Trucks & Vans -> 1991-95
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325IC AUTOMOBILES
Disc Brakes -> PARKING BRAKE ADJUSTMENT
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
- Ensure parking brake lever is fully released and cables operate freely, then raise and support rear of vehicle.
- On models with wheel bolts, remove 1 wheel bolt from each wheel. On models with studs, remove rear wheels and secure brake discs using lug nuts and spacers.
- On all models, rotate wheel until bolt hole is aligned with parking brake star adjuster. Adjuster is located approximately 30 ° behind the vertical axis of the wheel on 300 series vehicles, Fig. , or 45 ° below horizontal axis of wheel toward rear of vehicle on 500, 600, 700 & 800 series vehic...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 BMW 325IC AUTOMOBILES
BMW -> Fuel Filter Replacement -> Except X3 & Z4 -> Fuel System Pressure Relief -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection -> Removal & Installation
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Obtain the vehicle owner's radio theft protection code.
- Remove the fuel pump relay(s).
- Start the engine and allow it to stall.
- Crank engine for 10 seconds to ensure the fuel pressure has been...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 BMW 325IC AUTOMOBILES
DRIVESHAFT, Replace -> With constant velocity joint -> With slide
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
With slide
- Raise and support vehicle.
- Remove complete exhaust system.
- Remove heat shield.
- Unscrew holders for exhaust suspension.
- Remove clamp.
- On models with joint disk, unscrew joint disk on transmission.
- On models with universal joint, unscrew universal joint on transmission.
- Release threaded bushing with special tool 26 1 040 or equivalent by a few turns.
- Caution: When removing propeller shaft, mark universal joint to drive flange of rear axle. This will eliminate complaints of droning.
- Unscrew universal joint on final drive.
- On all models, Unscrew center bearing.
- Kink propeller sha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 BMW 325IC AUTOMOBILES
Starter, Replace
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
- Disconnect battery ground cable, then remove air cleaner assembly.
- Disconnect throttle cable, then remove air grill of air collection box.
- Remove electric lead duct...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1992 BMW 325IC AUTOMOBILES
Cabin Air Filter Service -> BMW -> 1992-98 3 Series
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
Service interval is determined by the service indicator.
- Obtain the radio anti-theft code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On all models except convertible, disengage the two air nozzles (located above the glove compartment) at the top. Position the nozzles straight ahead, then remove the nozzles.
- On all models, remove the glove compartment retaining screws located at each side. On convertible models, the upper two screws are accessed through the air nozzle opening.
- Disconnect the glove compartment lamp.
- Remove the two lower glove ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 BMW 325IC AUTOMOBILES
BMW -> Air Bag Warning Lamp ->
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 BMW 325IC AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp and remove hose from heater core.
- Reposition hose clamp and remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 BMW 325IC AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 BMW 325IC 2.5 L6 GAS
- Remove fan cowl by lifting out expansion rivets on both sides.
- Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
- Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...
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COMPONENT LOCATION DIAGRAMS FOR 1992 BMW 325IC AUTOMOBILES
Component location diagrams for most 1992 BMW 325IC cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1992 BMW 325IC AUTOMOBILES
OEM drawn wiring diagrams for most 1992 BMW 325IC cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 BMW 325IC AUTOMOBILES
OEM TSB listings for most 1992 BMW 325IC cars and light trucks sold in the U.S. from 1985+.
Document: Tools and Equipment Vehicle: 1992 BMW 325IC 2.5 L6 GAS Auto Systems: |
Document: Turbocharger Installation Tool Vehicle: 1992 BMW 325IC 2.5 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 BMW 325IC AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 BMW 325IC cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 BMW 325IC cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 BMW 325IC cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 BMW 325IC cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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