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BMW 528IT CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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2000 | 1999 |

A/C & HEATER SERVICE PROCEDURES FOR BMW 528IT AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported BMW 528IT cars and light trucks from 1990+
BMW -> Component Replacement & Adjustment -> Heater Core, Replace -> 323iC & 328iC & 2000 323i & 328i & 1999 323i & 328i Sedans -> 528i & 540i -> 740i, 740iL & 750iL -> M Coupe, M Roadster & Z3 -> M3, 318i, 318ti, 323is & 328is & 1998 323i & 328i & 1999 323i & 328i Convertibles
Vehicle: 2000 BMW 528IT 2.8 L6 GAS
M Coupe, M Roadster & Z3
- Drain cooling system into suitable container.
- Disconnect clips and remove water hoses.
- Blow low pressure compressed air into delivery line to prevent coolant from dripping onto carpet from core.
- Remove instrument panel as outlined under "Instrument Panel, Replace."
- Remove knee protectors.
- Clip together and remove lines from heater core.
- Remove mounting bolt and footwell air outlet.
- Remove mounting bolts and heater core.
- Reverse procedure to install.
M3, 318i, 318ti, 323is & 328is & 1998 323i...
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BRAKE SERVICE PROCEDURES FOR BMW 528IT AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported BMW 528IT cars and light trucks from 1990+.
Disc Brakes -> Parking Brake Service
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
- Remove brake disc as outlined under "Rotor, Replace."
- Remove parking brake shoes' return spring using suitable brake spring pliers,
- Turn retainers 90° and remove using retainer tool No. 34 4 000, or equivalent, Fig. .
- Remove shoes by rotating out...
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FUEL FILTER REPLACEMENT PROCEDURES FOR BMW 528IT AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported BMW 528IT cars and light trucks sold in the U.S. for 1980+.
BMW -> Fuel Filter Replacement -> Except X3 & Z4 -> Fuel System Pressure Relief -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection -> Removal & Installation
Vehicle: 2000 BMW 528IT 2.8 L6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Obtain the vehicle owner's radio theft protection code.
- Remove the fuel pump relay(s).
- Start the engine and allow it to stall.
- Crank engine for 10 seconds to ensure the fuel pressure has been...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR BMW 528IT AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported BMW 528IT cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Rear
Vehicle: 2000 BMW 528IT 2.8 L6 GAS
Rear
- Raise and support vehicle, then remove rear tire and wheel assembly.
- Remove rear axle.
- Remove axle nut.
- Press halfshaft off hub using a su...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR BMW 528IT AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported BMW 528IT cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
The Tire Pressure Monitor System (TPMS) monitors the tire inflation pressure while the vehicle is being driven. To achieve this, the tire inflation pressure and tire air temperature are measured at certain intervals by sensors located on each wheel at t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR BMW 528IT AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported BMW 528IT cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2000 BMW 528IT 2.8 L6 GAS
- Remove air intake filter housing.
- Disconnect Mass Air Flow (MAF) sensor connector.
- Disconnect intake hose vacuum line and clip.
- Disconnect throttle cable from actuator by pulling it upward out of retainer and unhooking.
- Remove clamps, then the intake hose from throttle assembly and Idle Speed Control (ISC) valve.
- Remove lower engine covers, as required.
- Relieve fuel pressure as outlined in appropriate engine section.
- Remove fuel lines to ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR BMW 528IT AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported BMW 528IT cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> BMW -> 1996-2005 5 Series
Vehicle: 2000 BMW 528IT 2.8 L6 GAS
Service interval is determined by the service indicator.
- Open the hood.
- Turn quick-release fastener approximately, 90° counterclockwise. Unlatch the cabin air filter cover retainers.
- Remove the cabin air fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR BMW 528IT AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported BMW 528IT cars and light trucks sold in the U.S. from 1990+.
BMW -> Service Indicator Cluster ->
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
The service indicator cluster is used indicate when periodic maintenance is required. The service indicator consists of one yellow, five green and three red Light Emitting Diodes (LEDs), with the inscriptions "Oil Service" and "Inspection." When the ignition switch is turned to the On position, as many as five green LEDs will be illuminated.
The green LEDs will go out when the engine is started. If the yellow LED and one of the inscriptions illuminates with the ignition switch in the On position, and remain on after the engine has started, service the maintenance inscription indicated immediately. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR BMW 528IT AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported BMW 528IT cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2000 BMW 528IT 2.8 L6 GAS
- Raise and support vehicle, then drain coolant into suitable container.
- Remove expansion rivets and fan cowl.
- Disconnect level sensor connector, as required.
- Disco...
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SERPENTINE BELT SERVICE PROCEDURES FOR BMW 528IT AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported BMW 528IT cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
- Remove fan cowl by lifting out expansion rivets on both sides.
- Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
- Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...
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COMPONENT LOCATION DIAGRAMS FOR BMW 528IT AUTOMOBILES
Component location diagrams for most BMW 528IT cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR BMW 528IT AUTOMOBILES
OEM drawn wiring diagrams for most BMW 528IT cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR BMW 528IT AUTOMOBILES
OEM TSB listings for most BMW 528IT cars and light trucks sold in the U.S. from 1985+.
Document: NEW PROGRAMMING AND CODING SYSTEM: ISTA/P - REVISED Vehicle: 1999 BMW 528IT 2.8 L6 GAS Auto Systems: |
Document: RECALL CAMPAIGN 01V-206: ENGINE AUXILIARY/COOLING FAN E46, E38, E39, E52, E53 - REVISED Vehicle: 1999 BMW 528IT 2.8 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR BMW 528IT AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most BMW 528IT cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most BMW 528IT cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most BMW 528IT cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most BMW 528IT cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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