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1999 BMW 528IT CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
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BRAKE SERVICE PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
Disc Brakes -> Rotor, Replace
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove brake pads as outlined under "Pad, Replace," as required.
- Remove caliper mounting bolts, then position caliper aside with brake hoses connected.
- Remove mounting bolts and rotor. Tapping rotor w...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
BMW -> Component Locations -> 5 Series
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
Refer to Fig. ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
CV AXLE SHAFT, Replace -> Rear
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
Rear
- Raise and support vehicle, then remove rear tire and wheel assembly.
- Remove rear axle.
- Remove axle nut.
- Press halfshaft off hub using a su...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
Component Replacement -> 1997-2003 -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Antenna -> TPMS Control Module
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
Tire Pressure Sensor
Removal
- Dismount tire using suitable tire machine ensuring not to damage tire pressure sensor.
- Remove the Torx screw, then the tire pressure sensor.
- Release valve stem union nut using removal tool No. 00 2 190, or equivalent Fig. .
- Remove washer from wheel.
Installation
- Install new Torx screw on tire pressure sensor, then twist new valve stem by hand approximately three turns. Do not tighten Torx screw, sensor and valve stem must be loosely joined together.
- Install the tire pressure sensor on wheel. Ensure the radial bore for gripping on the circumference of t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
Starter, Replace
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
- Remove air intake filter housing.
- Disconnect Mass Air Flow (MAF) sensor connector.
- Disconnect intake hose vacuum line and clip.
- Disconnect throttle cable from actuator by pulling it upward out of retainer and unhooking.
- Remove clamps, then the intake hose from throttle assembly and Idle Speed Control (ISC) valve.
- Remove lower engine covers, as required.
- Relieve fuel pressure as outlined in appropriate engine section.
- Remove fuel lines to ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
Cabin Air Filter Service -> BMW -> 1996-2005 5 Series
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
Service interval is determined by the service indicator.
- Open the hood.
- Turn quick-release fastener approximately, 90° counterclockwise. Unlatch the cabin air filter cover retainers.
- Remove the cabin air fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
BMW -> Automatic Stability Control (ASC, ASC+) & Dynamic Stability Control (DSC) Warning Lamp ->
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
The warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The warning lamp will also flash when the syst...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at water outlet and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 BMW 528IT AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 BMW 528IT 2.8 L6 GAS
- Remove fan cowl by lifting out expansion rivets on both sides.
- Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
- Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...
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COMPONENT LOCATION DIAGRAMS FOR 1999 BMW 528IT AUTOMOBILES
Component location diagrams for most 1999 BMW 528IT cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1999 BMW 528IT AUTOMOBILES
OEM drawn wiring diagrams for most 1999 BMW 528IT cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 BMW 528IT AUTOMOBILES
OEM TSB listings for most 1999 BMW 528IT cars and light trucks sold in the U.S. from 1985+.
Document: Turbocharger Installation Tool Vehicle: 1999 BMW 528IT 2.8 L6 GAS Auto Systems: |
Document: Tools and Equipment Vehicle: 1999 BMW 528IT 2.8 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 BMW 528IT AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 BMW 528IT cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 BMW 528IT cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 BMW 528IT cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 BMW 528IT cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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