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BMW 528I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about BMW 528I car and truck
repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your BMW 528I automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR BMW 528I AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported BMW 528I cars and light trucks from 1990+
BMW -> Component Replacement & Adjustment -> Evaporator Core, Replace -> 323iC & 328iC & 2000 323i & 328i & 1999 323i & 328i Sedans -> 528i & 540i -> 740i, 740iL & 750iL -> M Coupe, M Roadster & Z3 -> M3, 318i, 318ti, 323is & 328is & 1998 323i & 328i & 1999 323i & 328i Convertibles
Vehicle: 2000 BMW 528I 2.8 L6 GAS
M Coupe, M Roadster & Z3
- Recover refrigerant as outlined under .
- Remove mounting bolts and pipes.
- Remove holder, mounting bolts and pipes with pressure plate.
- Remove mounting bolts and cover.
- Remove evaporator core.
- Reverse procedure to install. Install new O-rings.
M3, 318i, 318ti, 323is & 328is & 1998 323i & 328i & 1999 323i & 328i Convertibles
- Recover refrigerant as outlined under .
- Remove heater core as previously outlined.
- Remove left and righthand mounting bolts, cut cable strap and remove reinforce...
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BRAKE SERVICE PROCEDURES FOR BMW 528I AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported BMW 528I cars and light trucks from 1990+.
Disc Brakes -> Tightening Specifications
Vehicle: 1998 BMW 528I 2.8 L6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR BMW 528I AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported BMW 528I cars and light trucks sold in the U.S. for 1980+.
BMW -> Component Locations -> 5 Series
Vehicle: 2000 BMW 528I 2.8 L6 GAS
Refer to Fig. ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR BMW 528I AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported BMW 528I cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2008 BMW 528I 3.0 L6 GAS
Front
Do not move vehicle with engine power once driveline shaft has been removed.
- Remove rear underbody protection from assemblies.
- Remove underbody protection at center.
- Remove bolts transmission companion flange.
- Remove bolts centering mount flange.
- Remove front driveline.
- Reverse procedure to install, noting...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR BMW 528I AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported BMW 528I cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Sensor
Vehicle: 2009 BMW 528I 3.0 L6 GAS
Tire Pressure Sensor
Removal
- Dismount tire using suitable tire machine ensuring not to damage tire pressure sensor.
- Remove the Torx screw, then the tire pressure sensor.
- Release valve stem union nut using removal tool No. 00 2 190, or equivalent Fig. .
- Remove washer from wheel.
Installation
- Install new Torx screw on tire pressure sensor, then twist new valve stem by hand approximately three turns. Do not tighten Torx screw, sensor and v...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR BMW 528I AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported BMW 528I cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 BMW 528I 2.8 L6 GAS
- Remove vent tube from alternator.
- Remove air filter assembly.
- Disconnect throttle cable, then remove valve cover and intake manifold trim covers.
- Disconnect ignition coils ground wire.
- Remove valve cover ignition coils harness wire duct, disconnect harness and position aside.
- Disconnect cylinder head vent hos...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR BMW 528I AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported BMW 528I cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> BMW -> 2004-05 645 & 2006-07 525, 530 & 2006-09 550, 650, M5, M6 & 2008-09 528 & 535
Vehicle: 2009 BMW 528I 3.0 L6 GAS
The service interval is determined by the service indicator.
- Open the hood.
- Rotate the quick release fastener 90° counterclockwise, Fig. .
- Release the retainer located at the side of the cabin air filter cover, the r...
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MAINTENANCE LAMP RESET PROCEDURES FOR BMW 528I AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported BMW 528I cars and light trucks sold in the U.S. from 1990+.
BMW -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 1997-2009 5 Series Except X5 -> Less iDrive -> Reset -> With iDrive
Vehicle: 2009 BMW 528I 3.0 L6 GAS
Reset
The reset procedure needs to be performed anytime the tire pressure is adjusted or the tires are rotated.
Less iDrive
- Turn ignition switch to On with vehicle in a stationary position.
- Press the Tire Pressure Warning/RDC button, located at front console or on the instrument panel, until the indicator lamp on the instrument panel is il...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR BMW 528I AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported BMW 528I cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 BMW 528I 2.8 L6 GAS
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SERPENTINE BELT SERVICE PROCEDURES FOR BMW 528I AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported BMW 528I cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 BMW 528I 3.0 L6 GAS
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COMPONENT LOCATION DIAGRAMS FOR BMW 528I AUTOMOBILES
Component location diagrams for most BMW 528I cars and light trucks sold in the U.S. from 1990+.
 Front Cabin Components Diagram for 2008 BMW 528I 3.0 L6 GASComponents on diagram: |
 Engine Diagram for 2008 BMW 528I 3.0 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR BMW 528I AUTOMOBILES
OEM drawn wiring diagrams for most BMW 528I cars and light trucks sold in the U.S.
 2008 BMW 528I 3.0 L6 GAS Wiring DiagramComponents on diagram: |
 2008 BMW 528I 3.0 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR BMW 528I AUTOMOBILES
OEM TSB listings for most BMW 528I cars and light trucks sold in the U.S. from 1985+.
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Document: THMR1 FAULT CODE 111 DIAGNOSIS - REVISED Vehicle: 1998 BMW 528I 2.8 L6 GAS Auto Systems: |
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Document: WARRANTY COVERAGE: "IN TRANSIT" VEHICLES AND VALIDATION OF US AND NON US Vehicle: 1998 BMW 528I 2.8 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR BMW 528I AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most BMW 528I cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most BMW 528I cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most BMW 528I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most BMW 528I cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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