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BMW 320I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR BMW 320I AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported BMW 320I cars and light trucks from 1990+
BMW -> Component Replacement & Adjustment -> Condenser, Replace -> M5, 525, 530, 540, 740 & 750 -> X5
Vehicle: 2002 BMW 320I 2.2 L6 GAS
M5, 525, 530, 540, 740 & 750
The condenser is mounted as a unit with the automatic transmission, power steering and engine oil coolers, as equipped.
- Remove radiator as outlined under "Radiator, Replace."
- Remove mounting bolts, then disconnect power steering and transmission oil cooler lines, as required.
- Recover refrigerant as outlined under .
- Remove air conditioner lines from condenser.
- Tilt cassette backwards slightly and remove, Fig. .
- Disconnect and remove engine oil cooler, power steering cooler pipe and transmission ...
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BRAKE SERVICE PROCEDURES FOR BMW 320I AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported BMW 320I cars and light trucks from 1990+.
Power Brake Units -> POWER BRAKE UNIT SERVICE -> 318, 325, 525 & 535 -> 735, 750 & 850 -> POWER BRAKE BOOSTER, REPLACE
Vehicle: 1992 BMW 320I 2.0 L6 GAS
POWER BRAKE BOOSTER, REPLACE
318, 325, 525 & 535
- Remove master cylinder from booster.
- Remove lower left trim panel.
- Disconnect bayonet pin and clip from booster pushrod, below instrument panel. Fig.
- Detach booster from pedal base. Remove booster from engine compartment.
- Reverse procedure to install.
735, 750 & 850
- With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for fu...
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TECHNICAL SERVICE BULLETINS FOR BMW 320I AUTOMOBILES
OEM TSB listings for most BMW 320I cars and light trucks sold in the U.S. from 1985+.
Document: 1-Hour Windshield Urethane Vehicle: 2005 BMW 320I 2.2 L6 GAS Auto Systems: |
Document: Service Roundtable: July 2009 Show Vehicle: 1992 BMW 320I 2.0 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR BMW 320I AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most BMW 320I cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most BMW 320I cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most BMW 320I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most BMW 320I cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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