1991 Audi 200 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1991 Audi 200 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Audi 200 car and truck repair procedures including Audi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Audi 200 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Audi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Audi 200 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1991 Audi 200 AUTOMOBILES

Charging Valve Locations -> Imported Cars & Light Trucks & Vans -> 1991-92
Vehicle: 1991 Audi 200 2.2 L5 GAS

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BRAKE SERVICE PROCEDURES FOR 1991 Audi 200 AUTOMOBILES

AUDI, HYDRAULIC BRAKE SYSTEM -> PROPORTIONING VALVE, CHECKING -> 80/90
Vehicle: 1991 Audi 200 2.2 L5 GAS

80/90

The proportioning valve is located under the brake booster.

  • Lift vehicle, then attach VW 1310 or equivalent, to left front and left rear brake calipers, then bleed gauges.
  • Depress brake pedal until gauge on front caliper reads 725 psi. G...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Audi 200 AUTOMOBILES

Audi -> Fuel Filter Replacement -> Gasoline Engines -> Removal & Installation
Vehicle: 1991 Audi 200 2.2 L5 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Obtain the vehicle owner's radio theft protection code, then disconnect the battery ground cable. Briefly open fuel filler cap to relieve system pressure, then close it again.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.

Removal & Installation

On A4 and S4 mod...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Audi 200 AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1991 Audi 200 2.2 L5 GAS

  • Remove wheel cover and remove nut securing axle shaft in hub.
  • Raise and support vehicle, then remove wheels. Remove shield in right side driveshaft.
  • Remove driveshaft flange to transmission securing screws, then pull speed sensor slightly out of housing.
  • On automatic transmission models, remove stabilizer bar clamps and disconnect ball joint from hub.
  • On all models, press axle shaft from hub usi...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Audi 200 AUTOMOBILES

Alternator, Replace
Vehicle: 1991 Audi 200 2.2 L5 GAS

  • Disconnect battery ground cable.
  • Remove drive belts , then disconnect electrical connections from alternator.
  • Remove alternator tensioning and mounting bolts and brackets, then alt...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Audi 200 AUTOMOBILES

Audi -> Brake Pad Wear Indicator Lamp ->
Vehicle: 1991 Audi 200 2.2 L5 GAS

The brake pad wear warning lamp will be illuminated when disc brake pads wear d...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Audi 200 AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Audi 200 2.2 L5 GAS

Lower

  • Drain coolant into a suitable container.
  • Reposition hose clamp at radiator and remove hose.
  • Reposition hose clamp at thermostat and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure to ...

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COMPONENT LOCATION DIAGRAMS FOR 1991 Audi 200 AUTOMOBILES

Component location diagrams for most 1991 Audi 200 cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Components Diagram for 1991 Audi 200  2.2 L5 GASEngine Compartment Components Diagram for 1991 Audi 200 2.2 L5 GAS

Components on diagram:
  • Oxygen Sensor
  • Oil Pressure Sensor
  • Coolant Temperature Sensor
  • Intake Air Temperature Sensor
  • Engine Speed Sensor
  • CLICK HERE TO GET FULL ACCESS TO 1991 Audi 200 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1991 Audi 200 AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Audi 200 cars and light trucks sold in the U.S.

    1991 Audi 200  2.2 L5 GAS Wiring Diagram1991 Audi 200 2.2 L5 GAS Wiring Diagram

    Components on diagram:
  • Radiator Cooling Fan Relay
  • Air Conditioning Relay
  • Passenger Heated Seat Relay
  • Driver Heated Seat Relay
  • Power Window/ Sunroof Control Unit
  • 1991 Audi 200  2.2 L5 GAS Wiring Diagram1991 Audi 200 2.2 L5 GAS Wiring Diagram

    Components on diagram:
  • Neutral Safety Switch
  • Auto Shift Lock Control Unit
  • Auto Shift Lock Solenoid
  • Automatic Transmission Warning Module
  • CLICK HERE TO GET FULL ACCESS TO 1991 Audi 200 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1991 Audi 200 AUTOMOBILES

    OEM TSB listings for most 1991 Audi 200 cars and light trucks sold in the U.S. from 1985+.

    Document: AIRBAG / PYROTECHNIC SAFETY BELT DEPLOYMENT INQUIRIES - REVISED
    Vehicle: 1991 Audi 200 2.2 L5 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: AIRBAG, REPLACEMENT INTERVAL CHANGE - REVISED
    Vehicle: 1991 Audi 200 2.2 L5 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • CLICK HERE TO GET FULL ACCESS TO 1991 Audi 200 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Audi 200 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Audi 200 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Audi 200 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Audi 200 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Audi 200 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1991 Audi 200 SPECIFICATIONS DATA!

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