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1991 Audi 80 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Audi 80 car and truck
repair procedures including Audi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Audi 80 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Audi 80 AUTOMOBILES
Audi -> Component Replacement & Adjustment -> BLOWER MOTOR, REPLACE -> 80/90/COUPE QUATTRO -> EXCEPT 80/90/COUPE QUATTRO
Vehicle: 1991 Audi 80 2.3 L5 GAS
EXCEPT 80/90/COUPE QUATTRO
- On models equipped with air bag, disarm air bag system as described under .
- On 1992 100 models, remove plenum tray.
- On all models, remove heater/evaporator housing as described under .
- On 1992 100 models, remove intake duct with fresh air flap.
- On models except 1992 100, remove blower cooling hose.
- On all models, remove lock ring, stop washer and grommet, Fig. .
- Remove blower motor assembly.
- Reverse procedure to install. Lubricate fresh air blower guides with petroleum...
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BRAKE SERVICE PROCEDURES FOR 1991 Audi 80 AUTOMOBILES
AUDI, HYDRAULIC BRAKE SYSTEM -> SYSTEM SERVICE -> 100/200 -> BLEEDING BRAKES -> Coupe Quattro & 80/90 -> V8 & 100/200 Quattro Models
Vehicle: 1991 Audi 80 2.3 L5 GAS
BLEEDING BRAKES
100/200
To bleed brake system, use bottle with a transparent hose attached so that brake fluid can be checked for air bubbles.
- Bleed brakes in following sequence:
- Right rear caliper, left rear caliper, right front caliper, then left front caliper.
- After bleeding, fill reservoir to maximum mark.
V8 & 100/200 Quattro Models
To bleed brake system, use bottle with a transparent hose attached so that brake fluid can be checked for air bubbles.
- Connect brake filling and bleeding tool US 1116 or equivalent per manufacturers instructions.
- Bleed brakes in following sequence:
- Right r...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Audi 80 AUTOMOBILES
Audi -> Fuel Filter Replacement -> Gasoline Engines -> Removal & Installation
Vehicle: 1991 Audi 80 2.3 L5 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Obtain the vehicle owner's radio theft protection code, then disconnect the battery ground cable. Briefly open fuel filler cap to relieve system pressure, then close it again.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Removal & Installation
On A4 and S4 mod...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Audi 80 AUTOMOBILES
CV AXLE SHAFT, Replace -> Less Attached Wheel Bearing Housing -> W/Attached Wheel Bearing Housing
Vehicle: 1991 Audi 80 2.3 L5 GAS
W/Attached Wheel Bearing Housing
- Loosen wheel bolts.
- Remove wheel hub to axle shaft bolt.
- Raise and support vehicle, then remove washer and wheel.
- Remove axle shaft flange, nut from link rod, and control arm to stabilizer bar to subframe mounting bolts.
- Push control arm downward, then press axle shaft out of hub using a suitable puller.
- Reverse procedure to install, noting the following:
- Ensure splines on stub axle and wheel hub are free of oil, grease and old locking compound.
- Apply a .2 inch (5mm) band of D6 locking compound around end of outer CV joint splines, then install ax...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Audi 80 AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Audi 80 2.3 L5 GAS
- Disconnect battery ground cable at battery.
- Relieve tension on drive belt and remove drive belt.
- Remove electrical connections from alternator.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Audi 80 AUTOMOBILES
Audi -> Electronic Ignition Warning Lamp ->
Vehicle: 1991 Audi 80 2.3 L5 GAS
The electronic ignition system warning lamp will be illuminated when the ignition switch is placed in the On position. After the engine is started, the lamp should go off. If the lamp lights during engine operation, a knocking condition is indicated or a problem has arisen in the ignition sys...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Audi 80 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Audi 80 2.3 L5 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at union and remove hose.
- Remove hose from vehicle.
- Reverse procedure to in...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Audi 80 AUTOMOBILES
Component location diagrams for most 1991 Audi 80 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 1991 Audi 80 2.3 L5 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Audi 80 AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Audi 80 cars and light trucks sold in the U.S.
 1991 Audi 80 2.3 L5 GAS Wiring DiagramComponents on diagram: |
 1991 Audi 80 2.3 L5 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Audi 80 AUTOMOBILES
OEM TSB listings for most 1991 Audi 80 cars and light trucks sold in the U.S. from 1985+.
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Document: AIRBAG / PYROTECHNIC SAFETY BELT DEPLOYMENT INQUIRIES - REVISED Vehicle: 1991 Audi 80 2.3 L5 GAS Auto Systems: |
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Document: AIRBAG, REPLACEMENT INTERVAL CHANGE - REVISED Vehicle: 1991 Audi 80 2.3 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Audi 80 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Audi 80 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Audi 80 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Audi 80 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Audi 80 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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