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1991 Chevrolet Corsica CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
A/C & Cooling System Maintenance -> General Motors Corp. -> Chevrolet Beretta & Corsica & 1990-2002 Cavalier & Pontiac Sunbird & Sunfire
Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston w/Dual Mounting Bolts (Type 2) -> SERVICE -> BRAKE SHOE & LINING INSTALLATION -> BRAKE SHOE & LINING REMOVAL -> CALIPER ASSEMBLY -> CALIPER DISASSEMBLY -> CALIPER INSTALLATION -> CALIPER REMOVAL
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
CALIPER REMOVAL
- Remove approximately2/3 of brake fluid from master cylinder.
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Position suitable pliers over inboard pad and housing as shown in Fig. , and squeeze pliers to compress caliper piston.
- If caliper assembly is being removed for service, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are t...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
- Disconnect negative battery cable.
- Raise and support vehicle and remove wheel and tire assembly.
- Install drive axle seal protector J-34754 on outer joint.
- Insert a screwdriver or drift into caliper and rotor to prevent rotor from turning and remove hub nut and washer.
- Remove lower ball joint cotter pin and nut, then loosen joint using tool No. J-29330. If right axle is being removed, turn wheel to left, if left axle is being removed, turn wheel to right.
- Insert a prybar between suspension suppor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
Starter, Replace
Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS
- Remove air cleaner assembly.
- Disconnect battery ground cable.
- Raise and support front of vehicle.
- On models equipped with engine oil cooler,remove oil filter, then position oil cooler hose aside.
- On all models, remove A/C compressor brace attaching nuts, then starter support brace-to-engine attaching nut.
- Remove fly...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
General Motors Corp./Saturn Cars -> Air Bag Warning Lamp ->
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the air b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS
- Remove belt guard.
- Rotate or lift on tensioner to relieve tension from ...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Chevrolet Corsica AUTOMOBILES
Component location diagrams for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. from 1990+.
LH Top Of Engine Diagram for 1991 Chevrolet Corsica LT 2.2 L4 GAS Components on diagram: |
Lower LH Rear Of Engine Compartment Diagram for 1991 Chevrolet Corsica LT 2.2 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Chevrolet Corsica AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S.
1991 Chevrolet Corsica LT 3.1 V6 GAS Wiring Diagram Components on diagram: |
1991 Chevrolet Corsica LT 2.2 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Chevrolet Corsica AUTOMOBILES
OEM TSB listings for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS Auto Systems: |
Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Chevrolet Corsica AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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