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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cooling System Bleed -> Astro & Safari -> Aztek -> Bravada, S & T Series -> C & K Series -> G Series -> Rendezvous -> Tracker -> Vue
Vehicle: 2002 Chevrolet Avalanche 1500 5.3 V8 GAS
Astro & Safari
- Slowly pour in one half of engines cooling system capacity with suitable coolant.
- Fill remaining capacity with clean water to 1/2 inch below radiator filer neck.
- Start engine and let cooling system warm up. If level drops, top off with clean water.
- Install radiator cap.
- Inspect coolant level in coolant recovery system, top off as necessary.
Aztek
- Open air bleed valves on water pump and thermostat housing.
- Slowly add a 50/50 mixture of suitable coolant and clean water to radiator until coolant le...
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BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.
POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> TROUBLESHOOTING -> ACCUMULATOR LEAK-DOWN, SYSTEM DOES NOT HOLD CHARGE -> GRABBY BRAKES OR BOOSTER CHATTERS/PEDAL VIBRATES -> SLOW BRAKE PEDAL RETURN
Vehicle: 1990 Chevrolet Blazer 6.2 V8 DIESEL
SLOW BRAKE PEDAL RETURN
- Excessive seal friction in booster.
- Faulty spool action.
- Restriction in return line from booster to pump reservoir.
- Damaged input rod end.
GRABBY BRAKES OR BOOSTER CHATTERS/PEDAL VIBRATES
- Faulty spool action caused by contamination in ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2005 Chevrolet Tahoe LS 4.8 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2010 Chevrolet Impala LS 3.5 V6 GAS
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 1992 Chevrolet Corvette ZR-1 5.7 V8 GAS
The TPMS (Tire Pressure Monitoring System) will inform the vehicle operator of and under inflated tire condition. The system allows the tire pressure in all four tires to monitored. The sensors will transmit allow tire message if a tire pressure falls below 25 psi.
The vehicle must be traveling 25 mph for 30...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Chevrolet G20 VAN Sportvan 5.7 V8 GAS
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Rem...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2007 Chevrolet Silverado 2500 HD Classic LT 8.1 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 2000 Chevrolet Express 2500 4.3 V6 GAS
The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2004 Chevrolet Silverado 3500 6.6 V8 DIESEL
- Drain coolant into a suitable container.
- Remove radiator air upper baffle retainers, then upper air baffle, Fig. .
- Remove inlet and outlet hoses from radiator.
- Lift lower fan shroud upward to disengage from clips, then remove lower fan shroud from vehicle.
- Remove surge tank hose from radiator
- Remove and discard radiator quick connect fittings as follows:
- Pull caps back along pipe, then holding one leg o...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1999 Chevrolet Express 1500 4.3 V6 GAS
These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.
- Rotate tensioner counterclockwise using suitable 1/2 inch break...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES
Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.
 Rear Body Diagram for 2007 Chevrolet Silverado 3500 HD LTZ 6.6 V8 DIESELComponents on diagram: |
 I/P Harness Routing Diagram for 2006 Chevrolet Tahoe LT 5.3 V8 FLEXComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.
 2004 Chevrolet Express 2500 5.3 V8 GAS Wiring DiagramComponents on diagram: |
 1991 Chevrolet G10 VAN Sportvan 4.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES
OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.
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Document: OIL FILTER (75MM) - PROPER INSTALLATION Vehicle: 1987 Chevrolet R30 Pickup 7.4 V8 GAS Auto Systems: |
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Document: REQUIREMENTS FOR CHANGING TIRE AND WHEEL ASSEMBLIES - NEW VEHICLE PLACARD - REVISED Vehicle: 2006 Chevrolet Express 1500 LS 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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