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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+
Cooling Fans -> Passenger Cars Except Saturn -> DEVILLE & 1992 FLEETWOOD -> COMPONENT REPLACEMENT -> Coolant Fan, Replace -> Coolant Fans Do Not Operate -> Coolant Fans Do Not Operate At High Speed -> Coolant Fans Do Not Operate At Low Speed -> DESCRIPTION -> SYSTEM DIAGNOSIS & TESTING
Vehicle: 1993 Chevrolet Lumina 2.2 L4 GAS
DESCRIPTION
This system uses two coolant fans, wired in parallel, both fans run whenever cooling is required.
The Powertrain Control Module (PCM) has two coolant fan outputs, one each for high and low speed. When PCM low speed output is turned on at connector C2 (terminal 11), it grounds the low speed coolant fan relay's coil. If ignition switch is in the RUN position, the relay's contacts close, completing the circuit to the cooling fans. The coolant fan resistor lowers voltage to the left side coolant fan, which causes it to run at low speed. Since the...
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BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 1997 Chevrolet K2500 Pickup 5.7 V8 GAS
Height Sensing Proportioning Valve
The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be checked if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.
- Raise and support vehicle, leave wheels on and allow axle to hang freely.
- Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
- Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped ho...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 2004-06 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 2006 Chevrolet Express 1500 5.3 V8 GAS
Light Duty Emissions
Normal Service
Service as required
Severe Ser...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2008 Chevrolet Silverado 3500 HD LTZ 6.0 V8 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel drive s...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2008 Chevrolet Impala LS 3.5 V6 FLEX
Refer to Figs. through for w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2000 Chevrolet Malibu LS 3.1 V6 GAS
- Disconnect battery ground cable.
- Remove serpentine drive belt.
- Disconnect alternator electrical connectors and power steering line clip.
- Remove alternator rear br...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 XLR & 2005-09 Corvette
Vehicle: 2007 Chevrolet Corvette Z06 7.0 V8 GAS
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Service Four Wheel Drive (4WD) System Warning Lamp ->
Vehicle: 2009 Chevrolet Silverado 1500 WT 4.3 V6 GAS
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Chevrolet Blazer 6.2 V8 DIESEL
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 Chevrolet Trailblazer SS 6.0 V8 GAS
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES
Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.
 Door Components Diagram for 2007 Chevrolet Cobalt LTZ 2.2 L4 GASComponents on diagram: |
 Steering Column Components Diagram for 2005 Chevrolet Avalanche 2500 LT 8.1 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.
 1992 Chevrolet Camaro RS 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Express 2500 5.3 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES
OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.
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Document: SES LIGHT AND DTC P0502 Vehicle: 2004 Chevrolet Epica LT 2.5 L6 GAS Auto Systems: |
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Document: MISFIRE DTC P0300/P1380/P1381 AND CATALYTIC CONVERTER DAMAGE DUE TO INSTALLATION OF ALARM SYSTEMS - REVISED Vehicle: 1998 Chevrolet K2500 Suburban 7.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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