Chevrolet REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Evaporator Core, Replace -> Astro & Safari -> Aztek & Rendezvous -> Bravada, S & T Series -> C & K Series -> Front -> G Series -> Montana, Silhouette & Venture -> Rear -> Tracker -> Vue
Vehicle: 2002 Chevrolet Silverado 2500 6.0 V8 BI-FUEL

Astro & Safari
Front
  • Remove air cleaner.
  • Recover refrigerant as outlined under .
  • Remove coolant recovery reservoir.
  • Disconnect electrical connectors.
  • Remove compressor hose assembly from accumulator.
  • Remove bypass valve bracket from outer case.
  • Remove evaporator tube from accumulator.
  • Remove relay bracket.
  • Remove evaporator tube from evaporator.
  • Remove screws from outer evaporator case, then the outer case from module.
  • Remove screws to split evaporator module in half.
  • Remove inner case...

CLICK HERE TO GET FULL ACCESS TO Chevrolet A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Rear Wheel Anti-Lock Brake System -> DESCRIPTION
Vehicle: 1990 Chevrolet V1500 Suburban 6.2 V8 DIESEL

The Rear Wheel Anti-Lock (RWAL) system, Fig. , reduces the occurrence of rear wheel lockup during severe braking by regulating rear hydraulic line pressure. Pressure applied to the rear wheel brakes is regulated by a control valve assembly located under the master cylinder. The control valve consists of a dump valve which releases hydraulic pressure into an accumulator, and an isolation valve which holds rear brake pressure. Operation of the dump valve and isolation valve is controlled by an Electronic Control Unit (ECU) which is mounted next to the master cylinder.

The ECU receives ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1997 Chevrolet G20 VAN Express 4.3 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2007 Chevrolet Silverado 1500 LT 5.3 V8 FLEX

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove drive axle center cap, if equipped.
  • Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
  • Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
  • Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
  • Remove bolts securing wheel drive s...

CLICK HERE TO GET FULL ACCESS TO Chevrolet DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Chevrolet Avalanche LT 5.3 V8 GAS

Refer to Figs. through for w...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2009 Chevrolet Silverado 3500 HD LTZ 6.6 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove wheelhouse liner.
  • Working through wheelhouse, remove starter solenoid cable nut from starter.
  • Remove starter solenoid cable from starter.
  • Working through wheelhouse, remove engine wiring harness lead nut.
  • Remove engine wiring harness lead from starter...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2006 Chevrolet Suburban 2500 LS 8.1 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Chevrolet C2500 Pickup 5.7 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from coolant pump.
  • Remove radiator outlet hose from coolant pump and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2006 Chevrolet Express 2500 6.6 V8 DIESEL

  • Remove upper radiator fan shroud.
  • Rotate tensioner counterclockwise to release tension using a 1/2 inch breaker bar inserted into tensioner opening , then remove belt.
  • Slowly release tension on belt tensioner.
  • Inspect drive belt for excessive cracking or any visible damage and r...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

Engine Components Diagram for 2005 Chevrolet Express 2500  6.0 V8 GASEngine Components Diagram for 2005 Chevrolet Express 2500 6.0 V8 GAS

Components on diagram:
  • Starter Motor
  • Crankshaft Position Sensor Connector
  • A/C Compressor Clutch Connector
  • A/C High Pressure Switch Connector
  • Engine Oil Level Switch Connector
  • HVAC Module Assembly Components Diagram for 2006 Chevrolet Silverado 2500 HD WT 6.6 V8 DIESELHVAC Module Assembly Components Diagram for 2006 Chevrolet Silverado 2500 HD WT 6.6 V8 DIESEL

    Components on diagram:
  • Blower Motor Resistor Assembly
  • Blower Motor
  • Air Temperature Actuator
  • Recirculation Actuator
  • Mode Actuator Door
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1994 Chevrolet K2500 Pickup  5.0 V8 GAS Wiring Diagram1994 Chevrolet K2500 Pickup 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Vehicle Speed Sensor Buffer
  • Brake Switch
  • Cruise Control Servo
  • Brake Pressure Warning Switch
  • TCC Switch
  • 2008 Chevrolet Impala LTZ 3.9 V6 FLEX Wiring Diagram2008 Chevrolet Impala LTZ 3.9 V6 FLEX Wiring Diagram

    Components on diagram:
  • Battery
  • Starter Relay
  • Ignition Switch
  • Starter
  • Body Control Module
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION ON ALUMINUM HEATER CORE AND/OR RADIATOR REPLACEMENT - REVISED
    Vehicle: 1986 Chevrolet C30 Pickup 5.7 V8 GAS

    Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
  • Heating, A/C, Ventilation, Defogger
  • Document: PITTING AND BRAKE DUST ON CHROME WHEELS
    Vehicle: 1986 Chevrolet C10 Pickup 5.0 V8 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2005 Chevrolet Tahoe Mirror, Driver Side2005 Chevrolet Tahoe Mirror, Driver Side.

    Source: Auto Body Parts Store

    $76.67

    Click here to view more details2001 Chevrolet Silverado 1500 Mirror Glass, Passenger Side, Convex type; With black plastic backer and foam ring; A high quality, OE replacement mirror glass; With 1-year limited Matheny warranty..

    Source: Auto Body Parts Store

    $9.67

    Click here to view more details2002 Chevrolet Pickup Fullsize C/K Wheel Simulators, Wheel Simulators; Stainless Steel; Set OF 4; Bolt On; 5 Lugf/10 Lugr; 5 Hand Holes; 19.5 Inch, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $349.50

    Click here to view more details1993 Jeep Cherokee L4, 2.5 L, 150 CID Rebuilt Engine, Block #532, 403, Head #403, 117 Crank #904, Crank snout 2.125", Oil bypass in filter, not in block, FI only, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,297.00

    Click here to view more details2000 Chevrolet Astro Used A/C Compressor, 4.3, AUTO, RWD, Very Good.

    Source: Used Auto Parts Store

    $157.00

    Click here to view more details2007 Chevrolet Avalanche Used TV-Info-GPS Screen, entertainment sys (opt U42), roof mounted, Very Good.

    Source: Used Auto Parts Store

    $80.00
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