Chevrolet SSR REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


Chevrolet SSR CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Year

2006200520042003

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet SSR car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet SSR automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet SSR vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR Chevrolet SSR AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet SSR cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Description -> Operation -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 2005 Chevrolet SSR 6.0 V8 GAS

In order to properly service power brake systems, a thorough understanding of the various power assist systems is required. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort required to obtain acceptable stopping performance. Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies which use engine vacuum and in some cases vacuum from an external vacuum pump, and hydraulic assist assemblies which use hydraulic pressure developed by an external pump (us...

CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet SSR AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet SSR cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2003 Chevrolet SSR 5.3 V8 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet SSR AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet SSR cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2004 Chevrolet SSR 5.3 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet SSR AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet SSR cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2005 Chevrolet SSR 6.0 V8 GAS

  • Disconnect battery ground cable.
  • Remove mounting bolts and engine shield, if required.
  • Remove mounting bolts and oil pan skid plate, if required.
  • Remove righthand transmission cover bolt.
  • Remove front axle mounting bracket nut, then position front axle mounting bracket bolt until tip is flush with support bushing. Do not remove bolt.
  • Remove starter motor mounting bolts and slide starter forward until it clears transmission.
  • Disconnect oil level sensor electrical connector.
  • Remove starter...

CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet SSR AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet SSR cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2005 Chevrolet SSR 6.0 V8 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. I...

CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet SSR AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet SSR cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2005 Chevrolet SSR 6.0 V8 GAS

  • Drain radiator coolant into suitable container.
  • Remove upper and lower radiator hoses.
  • Remove mounting bolts and lower fan shroud.
  • Remove engine vent hose and surge take hose.
  • Disconnect eng...

CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet SSR AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet SSR cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2003 Chevrolet SSR 5.3 V8 GAS

  • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
  • Route belt over pulleys excep...

CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Chevrolet SSR AUTOMOBILES

Component location diagrams for most Chevrolet SSR cars and light trucks sold in the U.S. from 1990+.

Center Console Components Diagram for 2003 Chevrolet SSR  5.3 V8 GASCenter Console Components Diagram for 2003 Chevrolet SSR 5.3 V8 GAS

Components on diagram:
  • Door Lock/Unlock Switch
  • Window Switch
  • Traction ON/OFF Switch
  • Center Console Switch Assembly
  • Retractable Roof Switch
  • Center Console Components Diagram for 2005 Chevrolet SSR  6.0 V8 GASCenter Console Components Diagram for 2005 Chevrolet SSR 6.0 V8 GAS

    Components on diagram:
  • Park Brake Switch
  • Body Control Module
  • Remote Control Door Lock Receiver
  • Automatic Transmission Shift Lock Actuator
  • Park Brake Switch Connector
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet SSR AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet SSR cars and light trucks sold in the U.S.

    2004 Chevrolet SSR  5.3 V8 GAS Wiring Diagram2004 Chevrolet SSR 5.3 V8 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Headlamp Switch
  • Body Control Module
  • Ignition Key Alarm Switch
  • 2005 Chevrolet SSR  6.0 V8 GAS Wiring Diagram2005 Chevrolet SSR 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Window Motor- Passenger
  • Center Console Switch Assembly
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet SSR AUTOMOBILES

    OEM TSB listings for most Chevrolet SSR cars and light trucks sold in the U.S. from 1985+.

    Document: PRODUCT QUALITY CENTER (PQC) FOR ENGINE AND TRANSMISSION ASSEMBLY AND TRANSFER CASE REPLACEMENT - REVISED
    Vehicle: 2005 Chevrolet SSR 6.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: INCORRECT ONSTAR GLOBAL POSITIONING SYSTEM (GPS) LOCATION REPORTED DURING ONSTAR CALL - REVISED
    Vehicle: 2004 Chevrolet SSR 5.3 V8 GAS

    Symptoms:
  • False Instrument Panel Indications
  • Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet SSR AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet SSR cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet SSR cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet SSR cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet SSR cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SSR SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Chevrolet SSR vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find