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Chevrolet Aveo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Aveo car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Aveo automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Aveo cars and light trucks from 1990+
Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
Vehicle: 2004 Chevrolet Aveo 1.6 L4 GAS
Passenger Cars
The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.
Achieva & Skylark
1994-96
- Ensure front wheels are in straight-ahead position.
- Turn ignition switch to LOCK position.
- Remove AIR BAG fuse from fuse block.
- On 1995 models, remove lefthand sound insulator panel to ac...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Aveo cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Aura, Bonneville, DTS, ION, LeSabre, Lucerne, Park Avenue, Solstice & SKY -> Aveo -> Corvette -> CTS -> Disassemble -> Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR -> L-Series -> LaCrosse, STS & XLR -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2005 Chevrolet Aveo Special Value 1.6 L4 GAS
Master Cylinder Overhaul
Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR
Disassemble
Refer to Figs. and when performing the following procedures.
- Disconnect and plug hydraulic lines.
- Remove mounting nuts and master cylinder.
- Remove reservoir cover and diaphragm. Discard old brake fluid.
- Inspect cover and diaphragm.
- Remove fluid level switch.
- On models equipped with compact master cylinder,remove proportioning valve, Fig. .
- On all models, depress primary piston and remove lock ring.
- Plu...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Aveo
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the b...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Aveo cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2008 Chevrolet Aveo LT 1.6 L4 GAS
- Remove hub nut.
- Raise and support vehicle.
- Remove ball joint to steering knuckle nut.
- Break ball joint loose from steering knuckle.
- Push axle...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Circuit Verification -> Clearing Diagnostic Trouble Codes -> Condition For Setting DTC -> Description -> Diagnostic System Check -> Diagnostic Tests -> DTC C0550 Input Failure Of Vehicle Speed -> DTC C0551 TPMS Receiver Module Internal Fault -> DTC C0750, C0755, C0760 Or C0765 Tire Pressure Sensor Transmitter Battery Voltage Too Low -> DTC C0751, C0756, C0761 Or C0766 Reception Failure -> DTC C0775, C0776, C0777 Or C0778 Air Pressure Warning -> DTC C0779 Unregistered ID Code -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Testing
Vehicle: 2009 Chevrolet Aveo LT 1.6 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Tests
Diagnostic System Check
- Before performing diagnostic procedures, proceed as follows:
- Ensure that the battery is fully charged and the cable connections are clean and tight.
- Check fuse panel for blown fuses.
- Ensure ground connections are clean and tight.
- Inspect system component for wear and damage.
- Ensure system electrical connector connections are clean and tight.
- Inspect for aftermarket devices that could effect TPMS operati...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Aveo cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2008 Chevrolet Aveo Special Value 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect intake air temperature (IAT) sensor electrical connector from air intake tube.
- Remove breather tube clamp and all other clamps, then air intake tube.
- Disconnect ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 Aveo & 2009 G3
Vehicle: 2005 Chevrolet Aveo LS 1.6 L4 GAS
On 2004-08 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Grasp the upper and lower portions of the glove compartment and pull the compartment out from the housing, Fig. .
- Through the glov...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 2008 Chevrolet Aveo Special Value 1.6 L4 GAS
The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Aveo cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 Chevrolet Aveo LS 1.6 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core using hose clamp pliers J 38185 or equivalent.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at inlet cooling line using hose clamp pliers J 38185 or equivalent.
- Remove hose from vehicle.
- Reverse procedure to install.
O...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Aveo AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Aveo AUTOMOBILES
Component location diagrams for most Chevrolet Aveo cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Components Diagram for 2008 Chevrolet Aveo LT 1.6 L4 GASComponents on diagram: |
 Generator and Starter Diagram for 2007 Chevrolet Aveo Special Value 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Aveo AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Aveo cars and light trucks sold in the U.S.
 2008 Chevrolet Aveo LS 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 2006 Chevrolet Aveo Special Value 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Aveo AUTOMOBILES
OEM TSB listings for most Chevrolet Aveo cars and light trucks sold in the U.S. from 1985+.
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Document: Negative Impact of Dealer-Installed Cloth/Vinyl Roofs on XM Radio and/or OnStarA® Systems Vehicle: 2009 Chevrolet Aveo LT 1.6 L4 GAS Auto Systems: |
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Document: LOCATING RADIO, KEY AND IMMOBILIZER CODES - REVISED Vehicle: 2006 Chevrolet Aveo Special Value 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Aveo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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