Chevrolet Aveo REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet Aveo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Aveo car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Aveo automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet Aveo vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Aveo cars and light trucks from 1990+

Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
Vehicle: 2004 Chevrolet Aveo 1.6 L4 GAS

Passenger Cars

The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.

Achieva & Skylark
1994-96
  • Ensure front wheels are in straight-ahead position.
  • Turn ignition switch to LOCK position.
  • Remove AIR BAG fuse from fuse block.
  • On 1995 models, remove lefthand sound insulator panel to ac...

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BRAKE SERVICE PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Aveo cars and light trucks from 1990+.

Drum Brakes -> Aveo -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2007 Chevrolet Aveo Special Value 1.6 L4 GAS

Service Brake

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Remove brake drum.
  • Turn adjuster nut until sufficient amount of drag occurs on brake drum.
  • Place parking brake lever stops against edge of shoe web.
  • Install brake drum, then apply brake pedal at least 10 times. Ensure there is no clicking sound from either brake drum.
  • Adjust parking brake.

Parking Brake

  • Ensure parking brake is released, then raise and support vehicle.
  • Inspect parking brake cables for free mo...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Aveo
Vehicle: 2005 Chevrolet Aveo LS 1.6 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Aveo cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2008 Chevrolet Aveo Special Value 1.6 L4 GAS

  • Remove hub nut.
  • Raise and support vehicle.
  • Remove ball joint to steering knuckle nut.
  • Break ball joint loose from steering knuckle.
  • Push axle...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. from mid 1990's+.

Component Locations
Vehicle: 2008 Chevrolet Aveo LT 1.6 L4 GAS

Refer to F...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet Aveo cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2006 Chevrolet Aveo LT 1.6 L4 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect electrical connecto...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 Aveo & 2009 G3
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

On 2004-08 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

On 2009 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

  • Open the glove compartment door.
  • Grasp the upper and lower portions of the glove compartment and pull the compartment out from the housing, Fig. .
  • Through the glov...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2007 Chevrolet Aveo LS 1.6 L4 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Aveo cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2005 Chevrolet Aveo LS 1.6 L4 GAS

  • Drain engine coolant.
  • Remove electric cooling fans.
  • Remove upper radiator hose clamp.
  • Disconnect upper and lower radiator hoses from radiator.
  • Disconnect s...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Aveo AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Aveo cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2007 Chevrolet Aveo LS 1.6 L4 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Aveo AUTOMOBILES

Component location diagrams for most Chevrolet Aveo cars and light trucks sold in the U.S. from 1990+.

Engine Components Diagram for 2008 Chevrolet Aveo LT 1.6 L4 GASEngine Components Diagram for 2008 Chevrolet Aveo LT 1.6 L4 GAS

Components on diagram:
  • Ignition Coil
  • Knock Sensor
  • Engine Coolant Temperature Sensor
  • Crankshaft Position Sensor
  • Throttle Body
  • Immobilizer Diagram for 2007 Chevrolet Aveo LS 1.6 L4 GASImmobilizer Diagram for 2007 Chevrolet Aveo LS 1.6 L4 GAS

    Components on diagram:
  • Immobilizer Module
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Aveo PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet Aveo AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet Aveo cars and light trucks sold in the U.S.

    2007 Chevrolet Aveo LT 1.6 L4 GAS Wiring Diagram2007 Chevrolet Aveo LT 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Hood Ajar Switch
  • Clock
  • Ignition Key Alarm Switch
  • Remote Control Door Lock Receiver
  • 2004 Chevrolet Aveo LS 1.6 L4 GAS Wiring Diagram2004 Chevrolet Aveo LS 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Instrument Cluster
  • Engine Control Module
  • Fuel Pump/Sender
  • Fuel Tank Pressure Sensor
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Aveo WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet Aveo AUTOMOBILES

    OEM TSB listings for most Chevrolet Aveo cars and light trucks sold in the U.S. from 1985+.

    Document: WARRANTY REDUCTION - TRANSFER OF TIRE PRESSURE MONITORING (TPM) SENSORS TO REPLACEMENT WHEELS AND ALLOWABLE TPM SENSOR REPLACEMENTS
    Vehicle: 2005 Chevrolet Aveo LT 1.6 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: IPC ODOMETER PROGRAMMING METHOD QUICK REFERENCE GUIDE
    Vehicle: 2006 Chevrolet Aveo LS 1.6 L4 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Aveo TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Aveo AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet Aveo SPECIFICATIONS DATA!

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