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2009 Chevrolet Aveo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2009 Chevrolet Aveo AUTOMOBILES
Drum Brakes -> Aveo -> Brake Service -> Installation -> Removal
Vehicle: 2009 Chevrolet Aveo LT 1.6 L4 GAS
Removal
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove lock ring and caulking nut from spindle, then remove brake drum. If drum is difficult to remove, proceed as follows:
- Ensure parking brake is released.
- Back off parking brake cable adjustment.
- Loosen leading shoe hold down return spring.
- Disconnect upper link of connecting link spring on leading shoe to release tension on upper return spring.
- Remove upper return spring and adjuster.
- Disconnect trailing shoe and lining assembly hold down return spring, then the trailing shoe and lining assembly.
- Remove lower retur...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Chevrolet Aveo AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2009 Chevrolet Aveo LS 1.6 L4 GAS
- Remove hub nut.
- Raise and support vehicle.
- Remove ball joint to steering knuckle nut.
- Break ball joint loose from steering knuckle.
- Push axle...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Chevrolet Aveo AUTOMOBILES
Reset Procedures
Vehicle: 2009 Chevrolet Aveo LT 1.6 L4 GAS
The Low Tire Pressure warning lamp and/or the DIC (Driver Information Center) Low Tire Pressure message can be cl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Chevrolet Aveo AUTOMOBILES
Starter, Replace
Vehicle: 2009 Chevrolet Aveo LT 1.6 L4 GAS
- Disconnect battery ground cable from battery.
- Raise and support vehicle.
- Remove starter solenoid nut to disconnect starter harness.
- Remove starter solenoid nut to disconnect battery positive connector.
- Remove ground bolt from engine block.
- Remove starter mountin...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Chevrolet Aveo AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 Aveo & 2009 G3
Vehicle: 2009 Chevrolet Aveo LT 1.6 L4 GAS
On 2004-08 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Grasp the upper and lower portions of the glove compartment and pull the compartment out from the housing, Fig. .
- Through the glov...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Chevrolet Aveo AUTOMOBILES
General Motors Corp./Saturn Cars -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2008-09 Aveo -> Relearn -> Reset
Vehicle: 2009 Chevrolet Aveo LS 1.6 L4 GAS
Reset
The Low Tire Pressure warning lamp and/or the DIC (Driver Information Center) Low Tire Pressure message can be cleared by adjusting the tires to the recommended pressure and driving the vehicle at a speed above 25 mph for more that 2 minutes.
Relearn
- Place the ignition switch in the on position with engine Off.
- Using a suitably programmed scan tool, place TPMS control unit in the Learn Mode. A double horn chirp will sound to indicate the Learn Mode has started.
- If GM tool No. J-46079 or equivalent, is not available, proceed as follows:
- Starting with the left front tire, rapidly inc...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Chevrolet Aveo AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Chevrolet Aveo LT 1.6 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to water pump bypass tube.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Chevrolet Aveo AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet Aveo LS 1.6 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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TECHNICAL SERVICE BULLETINS FOR 2009 Chevrolet Aveo AUTOMOBILES
OEM TSB listings for most 2009 Chevrolet Aveo cars and light trucks sold in the U.S. from 1985+.
Document: Information on Driveline Clunk Noise When Shifting Between PARK and DRIVE, PARK and REVERSE or DRIVE and REVERSE Vehicle: 2009 Chevrolet Aveo LT 1.6 L4 GAS Auto Systems: |
Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2009 Chevrolet Aveo LT 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Chevrolet Aveo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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