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2008 Chevrolet Aveo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet Aveo AUTOMOBILES
Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2008 Chevrolet Aveo LS 1.6 L4 GAS
If brake fluid is old, rusty or contaminated or whenever new components are installed in hydraulic system, the system must be flushed. Bleed brakes...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Chevrolet Aveo AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2008 Chevrolet Aveo Special Value 1.6 L4 GAS
- Remove hub nut.
- Raise and support vehicle.
- Remove ball joint to steering knuckle nut.
- Break ball joint loose from steering knuckle.
- Push axle...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Chevrolet Aveo AUTOMOBILES
Relearn Procedures
Vehicle: 2008 Chevrolet Aveo LS 1.6 L4 GAS
- Place the ignition switch in the On position with engine Off.
- Using a suitably programmed scan tool, place TPMS control unit in the Learn Mode. A double horn chirp will sound to indicate the Learn Mode has started.
- If GM tool No. J-46079 or equivalent, is not available, proceed as follows:
- Starting with the left front tire, rapidly increase or decrease tire pressure by at least 1.2 psi until a horn chirp is sounded.
- When the horn chirp has sounded, the sensor information is learned.
- Repeat the procedure on the right front, right rear and left rear tires.
- If GM tool No. J-46079 or e...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Chevrolet Aveo AUTOMOBILES
Alternator, Replace
Vehicle: 2008 Chevrolet Aveo Special Value 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect intake air temperature (IAT) sensor electrical connector from air intake tube.
- Remove breather tube clamp and all other clamps, then air intake tube.
- Disconnect ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2008 Chevrolet Aveo AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 Aveo & 2009 G3
Vehicle: 2008 Chevrolet Aveo LS 1.6 L4 GAS
On 2004-08 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Grasp the upper and lower portions of the glove compartment and pull the compartment out from the housing, Fig. .
- Through the glov...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Chevrolet Aveo AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Engine Or Service Now Soon Engine Indicator Lamps (Gasoline Engines w/Electronic Engine Controls Or EFI) -> Except LeMans, Metro, Prizm, Storm & Vibe
Vehicle: 2008 Chevrolet Aveo Special Value 1.6 L4 GAS
The Check Engine lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a fault condition and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM memory can be cleared of codes as follows:
On models except Cadillac with DEFI, remove the ECM/PCM fuse or disconnect the battery ground cable for approximately 30...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Chevrolet Aveo AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Chevrolet Aveo LS 1.6 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core using hose clamp pliers J 38185 or equivalent.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at inlet cooling line using hose clamp pliers J 38185 or equivalent.
- Remove hose from vehicle.
- Reverse procedure to install.
O...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Chevrolet Aveo AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 Chevrolet Aveo Special Value 1.6 L4 GAS
To remove power steering pump belt, remove accessory belt in first.
- Rotate tensioner star-nut counterclockwise a...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Chevrolet Aveo AUTOMOBILES
Component location diagrams for most 2008 Chevrolet Aveo cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2008 Chevrolet Aveo AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Chevrolet Aveo cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2008 Chevrolet Aveo AUTOMOBILES
OEM TSB listings for most 2008 Chevrolet Aveo cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2008 Chevrolet Aveo Special Value 1.6 L4 GAS Auto Systems: |
Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2008 Chevrolet Aveo Special Value 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Chevrolet Aveo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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