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2005 Chevrolet Aveo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
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- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Chevrolet Aveo car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Aveo automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES
Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2005 Chevrolet Aveo Special Value 1.6 L4 GAS
Brake Pedal
Toyota/GM Single Diaphragm Type
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- Distance should be 5.850-6.244 inches.
- If distance is not as specified, adjust pedal height as follows:
- Remove lefthand lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to access pedal adjustment.
- Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
- Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Aveo
Vehicle: 2005 Chevrolet Aveo LT 1.6 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2005 Chevrolet Aveo LS 1.6 L4 GAS
- Remove hub nut.
- Raise and support vehicle.
- Remove ball joint to steering knuckle nut.
- Break ball joint loose from steering knuckle.
- Push axle...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES
Alternator, Replace
Vehicle: 2005 Chevrolet Aveo Special Value 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect intake air temperature (IAT) sensor electrical connector from air intake tube.
- Remove breather tube clamp and all other clamps, then air intake tube.
- Disconnect ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 Aveo & 2009 G3
Vehicle: 2005 Chevrolet Aveo Special Value 1.6 L4 GAS
On 2004-08 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Grasp the upper and lower portions of the glove compartment and pull the compartment out from the housing, Fig. .
- Through the glov...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES
General Motors Corp./Saturn Cars -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2005 Chevrolet Aveo LS 1.6 L4 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned on as a bulb check. If the warning lamp turns on during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Chevrolet Aveo Special Value 1.6 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core using hose clamp pliers J 38185 or equivalent.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at inlet cooling line using hose clamp pliers J 38185 or equivalent.
- Remove hose from vehicle.
- Reverse procedure to install.
O...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Chevrolet Aveo Special Value 1.6 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Chevrolet Aveo AUTOMOBILES
Component location diagrams for most 2005 Chevrolet Aveo cars and light trucks sold in the U.S. from 1990+.
 Exhaust Gas Recirculation And Knock Sensor Diagram for 2005 Chevrolet Aveo Special Value 1.6 L4 GASComponents on diagram: |
 Shift Select Control Diagram for 2005 Chevrolet Aveo Special Value 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2005 Chevrolet Aveo AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Chevrolet Aveo cars and light trucks sold in the U.S.
 2005 Chevrolet Aveo LT 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 2005 Chevrolet Aveo LT 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Chevrolet Aveo AUTOMOBILES
OEM TSB listings for most 2005 Chevrolet Aveo cars and light trucks sold in the U.S. from 1985+.
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Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2005 Chevrolet Aveo Special Value 1.6 L4 GAS Auto Systems: |
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2005 Chevrolet Aveo Special Value 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Chevrolet Aveo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Chevrolet Aveo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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