2005 Chevrolet Aveo Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2005 Chevrolet Aveo

  • 2005 Chevrolet Aveo Special Value 1.6 L4 GAS, CC:1598, CID:98, Fuel Injection, Aspiration:98, Engine VIN:, Desg:6
  • 2005 Chevrolet Aveo LT 1.6 L4 GAS, CC:1598, CID:98, Fuel Injection, Aspiration:98, Engine VIN:, Desg:6
  • 2005 Chevrolet Aveo LS 1.6 L4 GAS, CC:1598, CID:98, Fuel Injection, Aspiration:98, Engine VIN:, Desg:6

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Aveo cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2005 Chevrolet Aveo LS 1.6 L4 GAS

Brake Pedal

Toyota/GM Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • Distance should be 5.850-6.244 inches.
  • If distance is not as specified, adjust pedal height as follows:
    • Remove lefthand lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to access pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
    • Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Aveo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 2005 Chevrolet Aveo Special Value 1.6 L4 GAS

Front & Rear Split System

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.

If the rear brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.

If the front brake system fails, initial brake pedal movement will cause the ...

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Aveo cars and light trucks from 1990+.

Power Brake Units -> Application Chart
Vehicle: 2005 Chevrolet Aveo LT 1.6 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Aveo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2005 Chevrolet Aveo LT 1.6 L4 GAS

If brake fluid is old, rusty or contaminated or whenever new components are installed in hydraulic system, the system must be flushed. Bleed brakes...

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Aveo cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi MGH-25 -> System Service -> Brake Modulator Assembly -> Brake System Bleed -> Component Replacement -> Front -> Manual Bleed -> Pressure Bleed -> Rear -> Wheel Speed Sensor
Vehicle: 2005 Chevrolet Aveo LT 1.6 L4 GAS

Brake System Bleed

Pressure Bleed

Pressure bleeding equipment must have a rubber diaphragm between air supply and brake fluid to prevent air, moisture and other contaminants from entering the system.

  • Clean reservoir cover and surrounding area.
  • Remove reservoir cover, inspect and fill reservoir completely with clean brake fluid.
  • Attach bleeding adapter tool No. J-35589, or equivalent, to brake fluid reservoir and pressure bleeding equipment.
  • Pressurize bleeding equipment to 5-10 psi and wait 30 seconds, ensure there are no leaks.
  • Pressurize equipment to 30-35 psi.
  • Attach clear plastic hos...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Aveo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Aveo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Except ION & L-Series -> ION -> L-Series -> Master Cylinder
Vehicle: 2005 Chevrolet Aveo LT 1.6 L4 GAS

Master Cylinder

Except ION & L-Series
  • On Vibe models, remove air filer hose clamp and hose from throttle body.
  • On all models, disconnect fluid level sensor retainer and electrical connector.
  • Drain master cylinder reservoir brake fluid into suitable container.
  • Plug hose.
  • Disconnect master cylinder brake pipes. Plug open pipes.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir, as required.
  • Reverse procedure to install. Bleed hydraulic system as outlined in .
ION
  • Remove underhood electrical center cover.
  • Remove Connector Position Assurance (CPA) connector from brake fluid level...

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