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Chevrolet C1500 Suburban CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Chevrolet C1500 Suburban AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet C1500 Suburban cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cooling System Bleed -> Astro, Bravada, C, G, K, P, Safari, S, T & Tracker -> Montana, Silhouette, Trans Sport & Venture
Vehicle: 1998 Chevrolet C1500 Suburban 6.5 V8 DIESEL
Astro, Bravada, C, G, K, P, Safari, S, T & Tracker
These engines do not require a special bleed procedure. After filling cooling system, run engine and allow to reach normal operating temperature with pressure cap off. Air will then automatically bleed through cap opening.
Montana, Silhouette, Trans Sport & Venture
- Fill cooling system and leave radiator cap off.
- Turn A...
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BRAKE SERVICE PROCEDURES FOR Chevrolet C1500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet C1500 Suburban cars and light trucks from 1990+.
Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Precautions -> General Service Precautions
Vehicle: 1996 Chevrolet C1500 Suburban 6.5 V8 DIESEL
General Service Precautions
Avoid contact with brake fluid when servicing the anti-lock brake syste...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet C1500 Suburban AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet C1500 Suburban cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 1995 Chevrolet C1500 Suburban 6.5 V8 DIESEL
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.
On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet C1500 Suburban AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet C1500 Suburban cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1996 Chevrolet C1500 Suburban 6.5 V8 DIESEL
Front
Front, All Except NP8 Axle
- Raise and support vehicle.
- Remove front differential carrier shield, if used.
- Reference mark relationship of propeller shaft to front axle and transfer case flange.
- Remove bolts and retainers from front axle.
- Remove bolts and retainers from transfer case.
- Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
- Compress propeller...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet C1500 Suburban AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet C1500 Suburban cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1995 Chevrolet C1500 Suburban 5.7 V8 GAS
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet C1500 Suburban AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet C1500 Suburban cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 1996 Chevrolet C1500 Suburban 5.7 V8 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet C1500 Suburban AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet C1500 Suburban cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1998 Chevrolet C1500 Suburban 5.7 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install.
Upper
- Drain co...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet C1500 Suburban AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet C1500 Suburban cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Chevrolet C1500 Suburban 5.7 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet C1500 Suburban AUTOMOBILES
Component location diagrams for most Chevrolet C1500 Suburban cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Chevrolet C1500 Suburban AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet C1500 Suburban cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet C1500 Suburban AUTOMOBILES
OEM TSB listings for most Chevrolet C1500 Suburban cars and light trucks sold in the U.S. from 1985+.
Document: USE OF "SURFACE CONDITIONING DISKS" - REVISED Vehicle: 1995 Chevrolet C1500 Suburban 6.5 V8 DIESEL Auto Systems: |
Document: INFORMATION ON GETTING REPLACEMENT NAVIGATION DISCS WHEN RADIOS ARE EXCHANGED - ORDER REPLACEMENT NAVIGATION DISC THROUGH NAVIGATION DISC CENTER Vehicle: 1999 Chevrolet C1500 Suburban 6.5 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet C1500 Suburban AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet C1500 Suburban cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet C1500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet C1500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet C1500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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