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Chevrolet Classic CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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| 2005 | 2004 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Classic car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Classic automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Classic AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Classic cars and light trucks from 1990+
Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
Passenger Cars
The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.
Achieva & Skylark
1994-96
- Ensure front wheels are in straight-ahead position.
- Turn ignition switch to LOCK position.
- Remove AIR BAG fuse from fuse block.
- On 1995 models, remove lefthand sound insulator panel to ac...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Classic AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Classic cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect electrical connector from wheel speed sensor a...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Classic AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Classic cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2005 Chevrolet Classic 2.2 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect electrical connectors from starter.
- Remove starter mounting bolts.
- Remove starter from veh...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Classic AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Classic cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Classic AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Classic cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at quick connect fitting using hose clamp pliers J 38185 or equivalent.
- Remove hose from quick connect fitting.
- Reposition heater hose inlet clamp at heater core using hose clamp pliers J 38185 or equivalent.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Classic AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Classic cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Chevrolet Classic 2.2 L4 GAS
- Raise and support vehicle .
- Remove front fend...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Classic AUTOMOBILES
Component location diagrams for most Chevrolet Classic cars and light trucks sold in the U.S. from 1990+.
 Driver Door Diagram for 2005 Chevrolet Classic 2.2 L4 GASComponents on diagram: |
 Instrument Panel Diagram for 2004 Chevrolet Classic 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Classic AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Classic cars and light trucks sold in the U.S.
 2005 Chevrolet Classic 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Classic 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Classic AUTOMOBILES
OEM TSB listings for most Chevrolet Classic cars and light trucks sold in the U.S. from 1985+.
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Document: WARRANTY, SPS, CONTROL MODULE DIAGNOSTICS AND CONFIGURATION INFORMATION, PROGRAMMING, SET-UP - REVISED Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS Auto Systems: |
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Document: DIAGNOSTIC TROUBLE CODES REQUIRED ON REPAIR ORDERS Vehicle: 2005 Chevrolet Classic 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Classic AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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