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2004 Chevrolet Classic CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES
Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
Passenger Cars
Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:
- Ensure all disconnected SRS electrical connectors are securely connected and routed.
- Install all removed fuses in proper locations.
- From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
- On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
- On Prizm models, warning lamp should light for six seconds,...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect electrical connector from wheel speed sensor a...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES
Starter, Replace
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect electrical connectors from starter.
- Remove starter mounting bolts.
- Remove starter from veh...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from surge tank pipe using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from surge tank pipe.
- Reposition hose clamp from cylinder head using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from cylinder head.
- Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
- Remo...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS
- Raise and support vehicle .
- Remove front fend...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Classic AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. from 1990+.
IP Compartment Lamp/Switch Diagram for 2004 Chevrolet Classic 2.2 L4 GAS Components on diagram: |
Steering Wheel Assembly Diagram for 2004 Chevrolet Classic 2.2 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Classic AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Classic cars and light trucks sold in the U.S.
2004 Chevrolet Classic 2.2 L4 GAS Wiring Diagram Components on diagram: |
2004 Chevrolet Classic 2.2 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Classic AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Classic AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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