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Chevrolet K2500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet K2500 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet K2500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> Light Duty Trucks & Vans -> A/C COMPONENT DIAGNOSIS & TESTING -> 2.2L Engine -> 3.1L Engine -> 3800 Engine -> 4.3L Engine -> ASTRO & SAFARI -> BLOWER MOTOR -> C & K SERIES -> COMPRESSOR -> Front -> G SERIES -> LUMINA APV, SILHOUETTE & TRANS SPORT -> P SERIES -> Rear -> S & T SERIES -> TRACKER
Vehicle: 1995 Chevrolet K2500 Pickup 7.4 V8 GAS
On models equipped with a Powertrain Control Module (PCM) or Vehicle Control Module (VCM) controlled A/C system, connect a suitable Scan Tool to the Diagnostic Link Connector (DLC), normally located behind the lefthand side of the instrument panel, near the steering column.
COMPRESSOR
ASTRO & SAFARI
Refer to Fig. , for A/C compressor, clutch and control circuit diagnosis.
C & K SERIES
Refer to Fig. , for A/C compressor, clutch and control circuit diagnosis.
G SERIES
Refer to Fig. , for A/C compressor, clutch and c...
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BRAKE SERVICE PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+.
Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> System Service -> 1992 -> 1993-95 -> Anti-Lock Pressure Valve (APV) -> Brake System Bleed -> C & K Series -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Electronic Control Unit (ECU) -> Isolation/Dump Valve Assembly -> Manual Bleeding -> Pressure Bleeding -> Vehicle Control Module (VCM) -> Vehicle Speed Sensor
Vehicle: 1995 Chevrolet K2500 Pickup 6.5 V8 DIESEL
Brake System Bleed
1992
Before bleeding the brakes, the front and rear displacement cylinder pistons must be returned to the top most position. Using a TECH 1 or equivalent scan tool, enter manual control function and apply the front and rear motors. Ensure enable relay is on.
Use only DOT 3 brake fluid from a clean and sealed container. Do not use DOT 5 brake fluid.
Pressure Bleeding
- Remove master cylinder cover, ensure reservoir is properly filled.
- Connect bleeder adapter tool No. J 35589, or equivalent, to master cylinder reservoir.
- Connect bleeder adapter to pressure bleeding equipm...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet K2500 Pickup cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1992 Chevrolet K2500 Pickup 5.0 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1995 Chevrolet K2500 Pickup 6.5 V8 DIESEL
Front
Front, All Except NP8 Axle
- Raise and support vehicle.
- Remove front differential carrier shield, if used.
- Reference mark relationship of propeller shaft to front axle and transfer case flange.
- Remove bolts and retainers from front axle.
- Remove bolts and retainers from transfer case.
- Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
- Compress propeller...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1994 Chevrolet K2500 Pickup 7.4 V8 GAS
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Remove alternator from vehicle.
- Revers...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 1999 Chevrolet K2500 Pickup 7.4 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2000 Chevrolet K2500 Pickup 5.7 V8 GAS
- Drain radiator coolant into suitable container.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and lower fan shroud.
- Remove engine vent hose and surge take hose.
- Disconnect engine o...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1993 Chevrolet K2500 Pickup 5.0 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet K2500 Pickup AUTOMOBILES
Component location diagrams for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1990+.
 Back-Up Lamp Switch Diagram for 1990 Chevrolet K2500 Pickup 5.7 V8 GASComponents on diagram: |
 Door Lock Control Module Diagram for 1998 Chevrolet K2500 Pickup 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet K2500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S.
 1993 Chevrolet K2500 Pickup 6.2 V8 DIESEL Wiring DiagramComponents on diagram: |
 2000 Chevrolet K2500 Pickup 5.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet K2500 Pickup AUTOMOBILES
OEM TSB listings for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: VIBRATION ANALYSIS WORKSHEET - REVISED Vehicle: 1991 Chevrolet K2500 Pickup 6.2 V8 DIESEL Symptoms: |
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Document: WARRANTY - CLAIM PROCESSING CHANGES Vehicle: 1990 Chevrolet K2500 Pickup 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet K2500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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