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Chevrolet K2500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet K2500 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet K2500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+
Orifice Tube/Expansion Valve Locations -> Domestic Light Trucks & Vans -> 1992-95
Vehicle: 1993 Chevrolet K2500 Pickup 7.4 V8 GAS
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BRAKE SERVICE PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake System Bleed -> C/K, G & M/L Series -> C/K, G, M/L, P & S/T Series -> Lumina APV, Silhouette & Trans Sport -> Manual Bleeding -> P Series -> Pressure Bleeding -> S/T Series -> Tracker
Vehicle: 1992 Chevrolet K2500 Pickup 6.5 V8 DIESEL
The braking system can be bled manually or with pressure bleeding equipment. If bleeding manually, check fluid level frequently.
Brake fluid should never be reused. Before driving the vehicle, check brake operation to ensure a firm pedal has been obtained.
Brake fluid will damage electrical connections and painted surfaces. Use shop cloths, suitable containers, and fender covers to prevent brake fluid from contacting these areas. Always seal and wipe off brake fluid containers to prevent spills.
Manual Bleeding
C/K, G, M/L, P & S/T Series
- If vehicle is equipped with a vacuum or hy...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet K2500 Pickup cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1991 Chevrolet K2500 Pickup 7.4 V8 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Chevrolet K2500 Pickup 5.7 V8 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel dr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 Chevrolet K2500 Pickup 7.4 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter battery positive cable and wiring harness.
- Remove mounting bolts and washers with the shims, if required.
- Remove starter motor from vehicle.
- Remove starter heat shield, if required.
- Rever...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Water In Fuel Or Drain Fuel Filter Warning Lamp -> Diesel Engine
Vehicle: 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL
The Water In Fuel indicator should light when excessive water has entered the fuel system. As the fuel filter becomes plugged, a low pressure sensor activates the lamp. The lamp should light during engine starting as a bulb inspection. Once the engine has started, the lamp should go off. If the lamp is lit intermittently, drain fuel filter. If lamp remains lit, drain fuel filter. If the lamp still remains on after fuel filter has been drained, replace fuel filter. If lamp is lit dur...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet K2500 Pickup cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1990 Chevrolet K2500 Pickup 6.2 V8 DIESEL
- Drain cooling system into a suitable container.
- Remove upper fan shroud.
- Remove radiator hose inlet.
- Remove radiator hose outlet.
- Remove transmission oil cooler lines.
- Remove overflow hose.
- Remove ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet K2500 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 Chevrolet K2500 Pickup 4.3 V6 GAS
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet K2500 Pickup AUTOMOBILES
Component location diagrams for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1990+.
 MAP Sensor Diagram for 1989 Chevrolet K2500 Pickup 5.7 V8 GASComponents on diagram: |
 Automatic Day/Night Mirror Diagram for 1999 Chevrolet K2500 Pickup 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet K2500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S.
 1993 Chevrolet K2500 Pickup 6.2 V8 DIESEL Wiring DiagramComponents on diagram: |
 1995 Chevrolet K2500 Pickup 6.5 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet K2500 Pickup AUTOMOBILES
OEM TSB listings for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: SERVICE INFORMATION REGARDING REAR BRAKE DRUM WHEEL CYLINDER INSPECTIONS - REVISED Vehicle: 1994 Chevrolet K2500 Pickup 6.5 V8 DIESEL Auto Systems: |
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Document: WARRANTY CLAIMS SUBMISSION - IMPORTANCE OF GM PART NUMBERS AND DATE CODED PARTS Vehicle: 1991 Chevrolet K2500 Pickup 7.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet K2500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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