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1998 Chevrolet K2500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1998 Chevrolet K2500 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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A/C & HEATER SERVICE PROCEDURES FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Accumulator, Replace -> C & K Series -> G Van -> S & T Series
Vehicle: 1998 Chevrolet K2500 Pickup 6.5 V8 DIESEL
C & K Series
- Recover refrigerant as outlined under .
- Disconnect pressure cycling switch electrical connectors.
- Remove pressure cycling switch.
- Disconnect refrigerant lines from accumulator. Cap lines and fittings to prevent dirt and moisture from entering system.
- Disconnect accumulator from evaporator using dual O-ring separator tool No. J 38042, or equivalent.
- Remove O-ring seals from accumulator.
- Remove accumulator bracket retaining screw, then the accumulator.
- Reverse procedure to install.
G Van
- Recover re...
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BRAKE SERVICE PROCEDURES FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
Anti-lock Brakes -> Kelsey-Hayes -> System Service -> 1997-2000 C & K Series Except 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe & Yukon -> 1997-2000 w/310 ABS -> 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe, Yukon & 2001 C & K Series -> 2000-01 w/325 ABS -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series Except C3500HD -> C3500HD -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> G Van -> Installation -> Manual Bleed -> P Series -> Pressure Bleed -> Removal -> S & T Series
Vehicle: 1998 Chevrolet K2500 Pickup 5.0 V8 GAS
Brake System Bleed
Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.
Manual Bleed
- Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
- Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
- ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1998 Chevrolet K2500 Pickup 5.7 V8 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1998 Chevrolet K2500 Pickup 6.5 V8 DIESEL
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1998 Chevrolet K2500 Pickup 7.4 V8 GAS
- Disconnect battery ground cable.
- Remove air inlet duct, if required.
- Disconnect terminal plug and battery lead connections from back of alternator.
- Remove upper fan shroud mounting bolts and fan shroud.
- Remove accessory drive belt using suitable 3/8 i...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1998 Chevrolet K2500 Pickup 7.4 V8 GAS
The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1998 Chevrolet K2500 Pickup 6.5 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install.
Upper
- Drain co...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1998 Chevrolet K2500 Pickup 7.4 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
Component location diagrams for most 1998 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1990+.
 Lower RH Front Of Engine Block Diagram for 1998 Chevrolet K2500 Pickup 6.5 V8 DIESELComponents on diagram: |
 Lower Center Of I/P Diagram for 1998 Chevrolet K2500 Pickup 6.5 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1998 Chevrolet K2500 Pickup cars and light trucks sold in the U.S.
 1998 Chevrolet K2500 Pickup 7.4 V8 GAS Wiring DiagramComponents on diagram: |
 1998 Chevrolet K2500 Pickup 6.5 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
OEM TSB listings for most 1998 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1998 Chevrolet K2500 Pickup 5.7 V8 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1998 Chevrolet K2500 Pickup 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1998 Chevrolet K2500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1998 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1998 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1998 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1998 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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