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1999 Chevrolet K2500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1999 Chevrolet K2500 Pickup 6.5 V8 DIESEL
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BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
Drum Brakes -> Brake Service -> Astro, Bravada, S & T Series & Safari -> Aztek -> C & K Series -> Duo-Servo -> G Series -> Installation -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Removal -> Single-Servo -> Tracker
Vehicle: 1999 Chevrolet K2500 Pickup 5.7 V8 GAS
C & K Series
Duo-Servo
Removal
- Raise and support vehicle.
- Mark relationship of wheel to hub, then remove tire and wheel assembly.
- On models equipped with full-floating axles, remove hub and drum assembly as described in "Drive Axles."
- On models equipped with semi-floating axles, proceed as follows:
- Install pin into park brake lever.
- Mark relationship of drum to axle.
- Remove rear brake drum retainers, as required.
- Remove rear brake drum.
- On all models, remove return springs and shoe guide, Fig. .
- Remove brake hold down springs and pins.
- Disconnect actuator lever and pivot.
- Remove lever return spri...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1999 Chevrolet K2500 Pickup 7.4 V8 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1999 Chevrolet K2500 Pickup 6.5 V8 DIESEL
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1999 Chevrolet K2500 Pickup 7.4 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter battery positive cable and wiring harness.
- Remove mounting bolts and washers with the shims, if required.
- Remove starter motor from vehicle.
- Remove starter heat shield, if required.
- Rever...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Change Trans Fluid Indicator ->
Vehicle: 1999 Chevrolet K2500 Pickup 5.7 V8 GAS
This message will appear on the DIC (Driver Information Center) when it is time to change the transmission fluid....
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1999 Chevrolet K2500 Pickup 6.5 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
- Remove hose from thermostat housing crossover assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Chevrolet K2500 Pickup 6.5 V8 DIESEL
- Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
- Remove drive belt.
- Route b...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
Component location diagrams for most 1999 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1990+.
A/C Components Diagram for 1999 Chevrolet K2500 Pickup 7.4 V8 GAS Components on diagram: |
Steering Column Diagram for 1999 Chevrolet K2500 Pickup 6.5 V8 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Chevrolet K2500 Pickup cars and light trucks sold in the U.S.
1999 Chevrolet K2500 Pickup 7.4 V8 GAS Wiring Diagram Components on diagram: |
1999 Chevrolet K2500 Pickup 5.7 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
OEM TSB listings for most 1999 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1999 Chevrolet K2500 Pickup 5.7 V8 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1999 Chevrolet K2500 Pickup 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Chevrolet K2500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Chevrolet K2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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