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Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Cavalier car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+
Component Replacement & Adjustment -> Cavalier & Sunfire -> Heater-A/C Module, Replace
Vehicle: 1998 Chevrolet Cavalier LS 2.4 L4 GAS
- Remove evaporator core as outlined under "Evaporator Core, Replace."
- Tip dash panel rearward, then disconnect vacuum lines and temperature cable. Refer to "Dash Panel, ... "
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BRAKE SERVICE PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> CORVETTE -> Disassemble -> EXCEPT CORVETTE -> MASTER CYLINDER OVERHAUL -> WHEEL CYLINDER OVERHAUL
Vehicle: 1993 Chevrolet Cavalier RS 2.2 L4 GAS
MASTER CYLINDER OVERHAUL
EXCEPT CORVETTE
Disassemble
Refer to Figs. and when performing the following procedures.
- Remove master cylinder from vehicle as follows:
- Disconnect and plug hydraulic lines.
- Remove two master cylinder attaching nuts, then the master cylinder.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch, if equipped.
- On models with compact master cylinder, remove proportioner valve assembly, Fig. .
- Depress primary piston and remove lock ring.
- Plug primary fl...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Cavalier cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1992 Chevrolet Cavalier RS 2.2 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1996 Chevrolet Cavalier LS 2.4 L4 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Install a brass drift or a screwdriver to prevent rotor from turning.
- Remove axle nut and washer.
- Remove ball joint pinch bolt, then using a suitable pry bar, separate ball joint from knuckle.
- Remove drive axle from hub and bearing assembly using front hub spindle rem...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Chevrolet Cavalier VL 2.2 L4 GAS
- Disconnect battery ground cable.
- Disconnect electrical connections to alternator.
- Rotate or lift belt tensioner arm, using a suitabl...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Engine Or Service Now Soon Engine Indicator Lamps (Gasoline Engines w/Electronic Engine Controls Or EFI) -> Except LeMans, Metro, Prizm, Storm & Vibe
Vehicle: 1995 Chevrolet Cavalier 2.2 L4 GAS
The Check Engine lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a fault condition and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM memory can be cleared of codes as follows:
On models except Cadillac with DEFI, remove the ECM/PCM fuse or disconnect the battery ground cable for approximately 30...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from inlet port of engine.
- Remove inlet heater hose from inlet port of engine.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS
- Remove coolant reservoir.
- Rotate tensioner clockwise with a 15mm wrench ...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Cavalier AUTOMOBILES
Component location diagrams for most Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
 Lower Rear Of Car, Front Of Fuel Tank Diagram for 1998 Chevrolet Cavalier 2.2 L4 GASComponents on diagram: |
 Rear of Engine Compartment Diagram for 1993 Chevrolet Cavalier RS 3.1 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Cavalier AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Cavalier cars and light trucks sold in the U.S.
 1992 Chevrolet Cavalier RS 3.1 V6 GAS Wiring DiagramComponents on diagram: |
 1996 Chevrolet Cavalier LS 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Cavalier AUTOMOBILES
OEM TSB listings for most Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.
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Document: WARRANTY CLAIMS SUBMISSION - IMPORTANCE OF GM PART NUMBERS AND PARTS WITH DATE CODES - REVISED Vehicle: 2000 Chevrolet Cavalier 2.4 L4 GAS Auto Systems: |
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Document: LABOR TIME GUIDE UPDATES Vehicle: 1996 Chevrolet Cavalier LS 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Cavalier AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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