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Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Cavalier car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+
Electric Cooling Fans -> Passenger Cars Except Saturn -> System Diagnosis & Testing -> 2000 Bonneville -> 2000 LeSabre -> Achieva, Skylark & 1998 Grand Am -> Alero & 1999-2000 Grand Am -> Aurora & Riviera -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Corvette -> Cutlass & Malibu -> DeVille, Eldorado & Seville -> Eighty Eight, LSS, Regency & 1998-99 Bonneville & LeSabre -> Grand Prix & Regal -> Impala & 2000 Monte Carlo -> Intrigue -> Lumina & 1998-99 Monte Carlo -> Metro -> Park Avenue -> Prizm
Vehicle: 2000 Chevrolet Cavalier 2.2 L4 GAS
Achieva, Skylark & 1998 Grand Am
Refer to Fig. for Powertrain OBD system check, and to Figs. and for system diagnosis and testing.
Alero & 1999-2000 Grand Am
Refer to Fig. for Powertrain OBD system check, and Fig. to for system diagnosis.
Aurora & Riviera
Refer to Fig. for Powertrain OBD system check, and to Figs. through for system diagnosis and testing.
Camaro & Firebird
Refer to Fig. for Powertrain OBD system check, and to Figs. through for system diagnosis and testing.
Catera
Refer to Fig. for Pow...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor Replacement
Vehicle: 2003 Chevrolet Cavalier 2.2 L4 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove caliper assembly from rotor as outlined under "Caliper Service."
- Rem...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Cavalier cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1998 Chevrolet Cavalier Z24 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1999 Chevrolet Cavalier 2.4 L4 GAS
- Disconnect negative battery cable.
- Raise and suitably support vehicle.
- Remove tire and wheel assembly.
- Place shop towels underneath outer joint to protect from any sharp edges.
- Insert a drift into caliper and rotor to prevent rotor from turning.
- Remove drive axle nut and washer.
- Remove lower ball joint from steering knuckle. If you remove right axle, turn wheel to left. If you remove left axle, turn wheel to right.
- Disconnect wheel speed sensor harness.
- Disconnect stabilizer link from low...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1998 Chevrolet Cavalier LS 2.4 L4 GAS
- Disconnect electrical connections to alternator, then drive belt.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1994 Chevrolet Cavalier VL 2.2 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS
- Drain cooling system into suitable container.
- Remove hood latch assembly.
- Remove righthand and lefthand headlamp assemblies.
- Remove radiator upper mount attaching bolts, then the mounts.
- Raise vehicle using suitable lift.
- Remove cooling fan mounting bolts, disconnect electrical connectors, then the cooling fan.
- Remove radiator outlet hose clamp from radiator using tool No. J381...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Chevrolet Cavalier LS 2.2 L4 GAS
- Remove coolant reservoir.
- Rotate tensioner clockwise with a 15mm wrench ...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Cavalier AUTOMOBILES
Component location diagrams for most Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
 Rear Compartment Lamp Diagram for 2003 Chevrolet Cavalier 2.2 L4 GASComponents on diagram: |
 Rear LH Corner Of Engine Compartment Diagram for 1999 Chevrolet Cavalier 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Cavalier AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Cavalier cars and light trucks sold in the U.S.
 1997 Chevrolet Cavalier Z24 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Cavalier AUTOMOBILES
OEM TSB listings for most Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.
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Document: REQUEST FOR COMMENTS ON LABOR TIMES & PUBLICATIONS Vehicle: 1994 Chevrolet Cavalier VL 2.2 L4 GAS Auto Systems: |
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Document: LABOR TIME GUIDE UPDATES Vehicle: 1996 Chevrolet Cavalier LS 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Cavalier AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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