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1994 Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Chevrolet Cavalier car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES
Manual Air Conditioning & Heater System Diagnosis & Testing -> Passenger Cars -> A/C COMPONENT DIAGNOSIS & TESTING -> 1994 CAVALIER & SUNBIRD -> 1994 CUTLASS SUPREME, LUMINA & REGAL -> 1994 GRAND PRIX -> 1995 CAVALIER & SUNFIRE -> 1995 CUTLASS SUPREME, GRAND PRIX, LUMINA, MONTE CARLO & REGAL -> 2.0L & 2.2L Engines -> 2.2L Engine -> 2.3L Engine -> 3.1L Engine -> 3.4L Engine -> 3800 Engine -> 5.7L Engine -> ACHIEVA, GRAND AM & SKYLARK -> BERETTA & CORSICA -> BLOWER MOTOR -> BONNEVILLE, LESABRE & PARK AVENUE, 88 & 98 -> BONNEVILLE, PARK AVENUE, LESABRE, 88 & 98 -> CAMARO & FIREBIRD -> CAPRICE, IMPALA SS & ROADMASTER -> CAVALIER, SUNBIRD & SUNFIRE -> CENTURY & CUTLASS CIERA/CRUISER -> COMPRESSOR -> CORSICA & BERETTA -> CORVETTE -> CUTLASS SUPREME, GRAND PRIX, LUMINA, MONTE CARLO & REGAL -> METRO -> PRIZM -> SATURN
Vehicle: 1994 Chevrolet Cavalier RS 3.1 V6 GAS
On models equipped with a Powertrain Control Module (PCM) or Vehicle Control Module (VCM) controlled A/C system, connect a suitable Scan Tool to the Diagnostic Link Connector (DLC), normally located behind the lefthand side of the instrument panel, near the steering column.
COMPRESSOR
CENTURY & CUTLASS CIERA/CRUISER
2.2L Engine
Refer to Fig. for compressor, clutch and control circuit diagnosis.
3.1L Engine
Refer to Fig. for compressor, clutch and control circuit diagnosis.
CAPRICE, IMPALA SS & ROADMAST...
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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES
Drum Brakes -> Type 4 -> Adjustments -> PARKING BRAKE ADJUSTMENT -> SERVICE BRAKE ADJUSTMENT
Vehicle: 1994 Chevrolet Cavalier Z24 3.1 V6 GAS
The rear drum brakes have self-adjusting shoe mechanisms that assure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the service brakes are applied.
Although the brakes are self-adjusting, an initial adjustment is necessary after the brake shoes have been replaced, or when the length of the star wheel adjuster has been changed during some other service operation.
SERVICE BRAKE ADJUSTMENT
- Raise and support vehicle, then remove rear wheels and brake drums.
- Check to make sure parking brake cable linkage and levers on secondary brake shoe are in "fre... "
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1994 Chevrolet Cavalier Z24 3.1 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1994 Chevrolet Cavalier Z24 3.1 V6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Install a brass drift or a screwdriver to prevent rotor from turning.
- Remove shaft nut and washer.
- Remove brake caliper from steering knuckle and suspend caliper assembly.
- Remove rotor from hub and bearing assembly, then stabilizer shaft or link from control arm.
- Remove ball joint from steering knuckle.
- Remove drive axle from transaxle ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Chevrolet Cavalier RS 3.1 V6 GAS
- Disconnect battery ground cable.
- Disconnect electrical connections to alternator.
- Rotate or lift belt tensioner arm, using a suitabl...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 1994 Chevrolet Cavalier RS 2.2 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES
Radiator, Replace
Vehicle: 1994 Chevrolet Cavalier RS 3.1 V6 GAS
- Disconnect battery ground cable, then discharge and recover air conditioning refrigerant.
- Drain and recover engine coolant.
- Remove hood latch from mounting plate, then both headlight assemblies.
- Remove radiator mounts, then raise and support vehicle.
- Disconnect forward SIR sensor harness, then remove cooling fan assembly.
- Disconnect rad...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Chevrolet Cavalier RS 2.2 L4 GAS
- Remove coolant reservoir.
- Rotate tensioner clockwise with a 15mm wrench ...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Chevrolet Cavalier AUTOMOBILES
Component location diagrams for most 1994 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
 Below LH Side of I/P Diagram for 1994 Chevrolet Cavalier RS 2.2 L4 GASComponents on diagram: |
 Lower RH Rear of Engine Compartment Diagram for 1994 Chevrolet Cavalier RS 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1994 Chevrolet Cavalier AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Chevrolet Cavalier cars and light trucks sold in the U.S.
 1994 Chevrolet Cavalier VL 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 1994 Chevrolet Cavalier VL 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Chevrolet Cavalier AUTOMOBILES
OEM TSB listings for most 1994 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.
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Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1994 Chevrolet Cavalier RS 2.2 L4 GAS Auto Systems: |
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Document: Bumps or Rust Colored Spots in Paint Due to Rail or Iron Dust Vehicle: 1994 Chevrolet Cavalier RS 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Chevrolet Cavalier AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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