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1991 Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Chevrolet Cavalier car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES
A/C & Cooling System Maintenance -> General Motors Corp. -> Chevrolet Beretta & Corsica & 1990-2002 Cavalier & Pontiac Sunbird & Sunfire
Vehicle: 1991 Chevrolet Cavalier VL 2.2 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES
POWER BRAKE UNITS, GENERAL MOTORS -> DELCO-MORAINE TANDEM DIAPHRAGM TYPE -> Assembly -> Brakes Grab -> DESCRIPTION -> Disassembly -> Hard Pedal -> OVERHAUL -> Slow Or No Release -> TROUBLESHOOTING
Vehicle: 1991 Chevrolet Cavalier RS 2.2 L4 GAS
DESCRIPTION
This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring,Figs. and .
The unit operates in much the same manner as the single diaphragm unit described previously. The diaphragm and plate assemblies utilize the pressure differential between the engine intake manifold vacuum and atmospheric pressure to assist in braking.
TROUBLESHOOTING
Hard Pedal
- Internal vacuum leak.
- Faulty control valve.
Brakes Grab
- Faulty control valve...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1991 Chevrolet Cavalier Z24 3.1 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Chevrolet Cavalier RS 3.1 V6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Install a brass drift or a screwdriver to prevent rotor from turning.
- Remove shaft nut and washer.
- Remove brake caliper from steering knuckle and suspend caliper assembly.
- Remove rotor from hub and bearing assembly, then stabilizer shaft or link from control arm.
- Remove ball joint from steering knuckle.
- Remove drive axle from transaxle ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES
Starter, Replace
Vehicle: 1991 Chevrolet Cavalier RS 2.2 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle, then remove bolts attaching starter motor and bracket to engine.
- Lower s...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 1991 Chevrolet Cavalier Z24 3.1 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES
Radiator, Replace
Vehicle: 1991 Chevrolet Cavalier Z24 3.1 V6 GAS
- Disconnect battery ground cable.
- Drain engine cooling system into a suitable container.
- Remove forward lamp harness from frame and unplug fan connector.
- Remove cooling fan attaching bolts and cooling fan.
- Remove hood latch from radiator support.
- Remove upper radiator hose clamp.
- Disconnect upper radiator hose from radiator.
- Remove lower radiator hose clamp.
- Disconnect lower radiator hose from radiator.
- Remove transaxle fluid cooler lines from radiator.
- On models ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet Cavalier Z24 3.1 V6 GAS
- Remove belt guard.
- Rotate or lift on tensioner to relieve tension from ...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Chevrolet Cavalier AUTOMOBILES
Component location diagrams for most 1991 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
 Turn Flasher Location Diagram for 1991 Chevrolet Cavalier RS 3.1 V6 GASComponents on diagram: |
 Front Wheel Speed Sensor Location Diagram for 1991 Chevrolet Cavalier RS 3.1 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Chevrolet Cavalier AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Chevrolet Cavalier cars and light trucks sold in the U.S.
 1991 Chevrolet Cavalier RS 3.1 V6 GAS Wiring DiagramComponents on diagram: |
 1991 Chevrolet Cavalier RS 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Chevrolet Cavalier AUTOMOBILES
OEM TSB listings for most 1991 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.
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Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1991 Chevrolet Cavalier RS 3.1 V6 GAS Auto Systems: |
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Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1991 Chevrolet Cavalier RS 3.1 V6 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Cavalier TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1991 Chevrolet Cavalier AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Cavalier SPECIFICATIONS DATA!
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