1991 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Chevrolet Cavalier

  • 1991 Chevrolet Cavalier RS 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:T
  • 1991 Chevrolet Cavalier RS 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:G
  • 1991 Chevrolet Cavalier Z24 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:T
  • 1991 Chevrolet Cavalier VL 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet Cavalier cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM, GENERAL MOTORS -> SYSTEM SERVICE -> BLEEDING BRAKES -> Flushing Hydraulic System -> Manual Bleeding -> Pressure Bleeding -> Wheel Bleeding Sequence
Vehicle: 1991 Chevrolet Cavalier RS 3.1 V6 GAS

BLEEDING BRAKES

Manual Bleeding

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure.Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Check fluid level often during bleeding procedure; do not let reservoir fall below half full.
  • If necessary, bleed master cylinder as follows:
    • Disconnect master cylinder forward brake line connection until fluid flows from re...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet Cavalier cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> General Information -> TESTING PROPORTIONING VALVE
Vehicle: 1991 Chevrolet Cavalier Z24 3.1 V6 GAS

When a premature rear wheel slide is obtained on a brake application, it usually is an indication that the fluid pressure to the rear wheels is above the 50% reduction ratio for the rear line pressure and that malfunction has occurred within the proportioning valve.

To test the valve, install gauge set shown in Fig. in brake line between master cylinder and proportioning valve, and at outpu...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet Cavalier cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> General Information -> INSPECTION OF CALIPER
Vehicle: 1991 Chevrolet Cavalier RS 3.1 V6 GAS

Should it become necessary to remove the caliper for installation of new parts, clean all parts in alcohol, wipe dry using lint free cloths, using an air hose to blow out drilled passages and bores. Check dust boots for punctures or tears. If punctures or tears are evident, new boots should be installed upon reassembly.

Inspect piston bores for scoring or pitting. Bores that show light scratches or corrosion can usually be cleaned with crocus cloth. However, bores that have deep scratches or scoring may be honed, provided the diameter of the...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet Cavalier cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM, GENERAL MOTORS -> MASTER CYLINDER SERVICE -> Assembly -> CAST IRON TYPE -> COMPOSITE TYPE -> CORVETTE -> Disassembly -> EXCEPT CORVETTE -> Inspection
Vehicle: 1991 Chevrolet Cavalier RS 2.2 L4 GAS

COMPOSITE TYPE

Refer toFigs. and when performing the following procedures.

EXCEPT CORVETTE
Disassembly
  • Remove master cylinder from vehicle as follows:
    • Disconnect and plug hydraulic lines.
    • Remove two master cylinder attaching nuts, then the master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch, if equipped.
  • On models with compact master cylinder, remove proportioner valve assembly,Fig. .
  • Depress primary piston and remove lock ring.
  • Plug primary fluid ou...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet Cavalier cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> General Information -> TESTING PROPORTIONING VALVE
Vehicle: 1991 Chevrolet Cavalier RS 3.1 V6 GAS

When a premature rear wheel slide is obtained on a brake application, it usually is an indication that the fluid pressure to the rear wheels is above the 50% reduction ratio for the rear line pressure and that malfunction has occurred within the proportioning valve.

To test the valve, install gauge set shown in Fig. in brake line between master cylinder and proportioning valve, and at outpu...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet Cavalier cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> General Information -> TROUBLESHOOTING
Vehicle: 1991 Chevrolet Cavalier Z24 3.1 V6 GAS

When troubleshoot...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

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