Auto Parts Search
2002 Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Cavalier car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Component Replacement & Adjustment -> Cavalier & Sunfire -> Heater Core, Replace
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS
- Remove HVAC module assembly as outlined under "HVAC Module Assembly, Replace."
- Remove heater core case cover screws ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Anti-lock Brakes -> Delphi DBC 7 -> Precautions -> ABS Service
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS
ABS Service
Before performing any repairs on the ABS system, note the following precautions:
- Before using electric welding equipment, disconnect EBCM.
- Carefully note routing, position and mounting ABS and TCS wiring, connectors, clips and brackets. ABS and TCS are extremely sensitive to electromagnetic interference.
- Do not use a fast charger when battery is connected. Never disconnect battery from system with engine running.
- Ignition switch must be in Off position when disconnecting EBCM.
- Many ABS system components ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS
- Disconnect negative battery cable.
- Raise and suitably support vehicle.
- Remove tire and wheel assembly.
- Place shop towels underneath outer joint to protect from any sharp edges.
- Insert a drift into caliper and rotor to prevent rotor from turning.
- Remove drive axle nut and washer.
- Remove lower ball joint from steering knuckle. If you remove right axle, turn wheel to left. If you remove left axle, turn wheel to right.
- Disconnect wheel speed sensor harness.
- Disconnect stabilizer link from low...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS
- Disconnect battery ground cable.
- Remove air inlet duct to throttle body.
- Remove top starter bolt.
- Raise and support vehi...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from inlet port of engine.
- Remove inlet heater hose from inlet port of engine.
- Remove hose from vehicle.
- Reverse procedure to ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL
- Remove coolant reservoir.
- Rotate tensioner clockwise with a 15mm wrench ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Cavalier AUTOMOBILES
Component location diagrams for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
 Rear Of Passenger Compartment Diagram for 2002 Chevrolet Cavalier 2.2 L4 GASComponents on diagram: |
 Intake Air Temperature Sensor Diagram for 2002 Chevrolet Cavalier 2.2 L4 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2002 Chevrolet Cavalier AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S.
 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL Wiring DiagramComponents on diagram: |
 2002 Chevrolet Cavalier 2.2 L4 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Cavalier AUTOMOBILES
OEM TSB listings for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.
|
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS Auto Systems: |
|
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Cavalier AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
