2002 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Cavalier car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Chevrolet Cavalier

  • 2002 Chevrolet Cavalier 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 2002 Chevrolet Cavalier 2.4 L4 GAS, CID:146, Fuel Injection, Aspiration:146, Engine VIN:, Desg:T
  • 2002 Chevrolet Cavalier 2.2 L4 GAS, CC:2198, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:F
  • 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Cavalier cars and light trucks from 1990+.

Drum Brakes -> Type 1 -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS

  • Inspect components for damage or wear. Replace as required.
  • Inspect wheel cylinder boots for tears, cuts or heat damage. Replace as required.
  • Remove wheel cylinder links. If fluid spills from boot center hole, replace wheel cylinder.
  • Light fluid coatings on piston within cylinder is considered normal.
  • Inspect backing plate for evidence of axle seal leakage. If leakage exists, refer to individual vehicle chapters for axle seal replacement procedures.
  • Inspect backing plate attaching bolts and ensure they are tight.
  • Using fine emery cloth or other suitable abrasive, clean rust and dirt from s...

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> General Motors -> Component Replacement -> Master Cylinder
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS

Master Cylinder

  • On Vibe models, remove air filer hose clamp and hose from throttle body.
  • On all models, disconnect fluid level sensor retainer and electrical connector.
  • Drain master cylinder reservoir brake fluid into suita...

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Cavalier cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS

Hydro-boost brake boosters are...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Cavalier cars and light trucks from 1990+.

Anti-lock Brakes -> Delphi DBC 7 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Alero, Cavalier, Grand Am, Malibu & Sunfire -> Century, Impala, Monte Carlo & Regal -> Clearing Diagnostic Trouble Codes -> CTS -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Terminal Identification -> Electromagnetic Interference Test -> Intermittents & Poor Connections -> Wiring Diagrams
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS

Accessing Diagnostic Trouble Codes

Diagnostic Trouble Codes (DTCs) may be read using a suitably programed scan tool. There are no provisions for flash code diagnostics.

  • Turn ignition switch to Off position.
  • Connect suitably programmed scan tool connected to Data Link Connector (DLC), located under lefthand side of instrument panel below steering column.
  • Turn ignition switch to On position.
  • Select scan tool Special Functions.
  • Select and run Automated Test.
  • Record all DTCs.

Diagnostic Trouble Code Interpretation

Diagnostic Trouble Codes (DTCs) may be read using a suitably programmed sc...

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CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Cavalier cars and light trucks from 1990+.

Anti-lock Brakes -> Delphi DBC 7 -> System Service -> Alero & Grand Am -> Alero, Cavalier, Century, Grand Am, Impala, Monte Carlo, Regal & Sunbird -> Alero, Cavalier, Grand Am & Sunfire -> Automated Bleed -> BPMV Bracket -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Cavalier & Sunfire -> Century, Impala, Monte Carlo & Regal -> Component Replacement -> CTS -> Electronic Brake Control Module (EBCM) -> Front -> Hydraulic System Flush -> Malibu -> Manual Bleed -> Manual Flush -> Pressure Flush -> Rear -> Wheel Speed Sensor
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS

Brake System Bleed

In most circumstances a manual brake bleed is all that is required. Automated ABS bleeding is required under the following conditions: when manual bleeding does not achieve desired pedal height or feel; brake pressure modulator valve (BPMV) replacement; extreme loss of brake fluid; air ingestion is suspected.

Manual Bleed

Use suitable container to catch fluid.

  • Clean reservoir cover and surrounding area.
  • Remove cover, fill fluid reservoir and install cover.
  • Attach one end of a clear plastic hose to rear hydraulic modulator bleeder valve, then submerge other end of hos...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Cavalier cars and light trucks from 1990+.

Power Brake Units -> Description -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Toyota/GM Single Diaphragm Type
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS

AC-Delco Tandem Diaphragm Type

This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .

In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off from one side of each diaphragm. The air is ...

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