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1992 Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES
Cooling Fans -> Passenger Cars Except Saturn -> 1993 FLEETWOOD -> COMPONENT REPLACEMENT -> COOLANT FAN, REPLACE -> DESCRIPTION -> Less Heavy Duty Cooling System -> SYSTEM DIAGNOSIS & TESTING -> With Heavy Duty Cooling System
Vehicle: 1992 Chevrolet Cavalier Z24 3.1 V6 GAS
DESCRIPTION
The primary and secondary coolant fans are turned on and off by the ECM based on inputs from A/C head pressure, engine coolant temperature, vehicle speed and A/C request signals.
The primary cooling fan is turned On when vehicle speed is below 35 mph, diagnostic trouble codes (DTC) 14 or 15 are present, coolant temperature is greater than 226°F or high A/C pressure is indicated.
The secondary cooling fan is controlled by the ECM through the engine coolant temperature sensor. The A/C cooling fan switch, on the A/C high pressure line, is grounded whe...
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BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES
Drum Brakes -> Type 4 -> Brake Service -> INSTALLATION -> REMOVAL
Vehicle: 1992 Chevrolet Cavalier VL 2.2 L4 GAS
REMOVAL
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjusting screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with a suitable hammer.
- Using brake spring pliers or equivalent, remove brake return springs, Fig. .
- Using suitable pliers, remove hold-down springs and lever pivot.
- While lifting up on actuator lever, disconnect actuating link.
- Remove actuator lever and return spring.
- Remo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Component Locations -> Skyhawk (1982-89), Cimarron, Beretta, Cavalier, Corsica, Firenza & 2000, Sunbird & Sunfire
Vehicle: 1992 Chevrolet Cavalier RS 3.1 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Chevrolet Cavalier RS 3.1 V6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Install a brass drift or a screwdriver to prevent rotor from turning.
- Remove shaft nut and washer.
- Remove brake caliper from steering knuckle and suspend caliper assembly.
- Remove rotor from hub and bearing assembly, then stabilizer shaft or link from control arm.
- Remove ball joint from steering knuckle.
- Remove drive axle from transaxle ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Chevrolet Cavalier RS 3.1 V6 GAS
- Disconnect battery ground cable.
- Disconnect electrical connections to alternator.
- Rotate or lift belt tensioner arm, using a suitabl...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 1992 Chevrolet Cavalier Z24 3.1 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Chevrolet Cavalier RS 3.1 V6 GAS
- Disconnect battery ground cable, then discharge and recover air conditioning refrigerant.
- Drain and recover engine coolant.
- Remove hood latch from mounting plate, then both headlight assemblies.
- Remove radiator mounts, then raise and support vehicle.
- Disconnect forward SIR sensor harness, then remove cooling fan assembly.
- Disconnect rad...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Chevrolet Cavalier VL 2.2 L4 GAS
- Remove coolant reservoir.
- Rotate tensioner clockwise with a 15mm wrench ...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Chevrolet Cavalier AUTOMOBILES
Component location diagrams for most 1992 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
Rear Of Engine Diagram for 1992 Chevrolet Cavalier Z24 3.1 V6 GAS Components on diagram: |
Blower Resistor Assembly Location Diagram for 1992 Chevrolet Cavalier RS 3.1 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Chevrolet Cavalier AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Chevrolet Cavalier cars and light trucks sold in the U.S.
1992 Chevrolet Cavalier VL 2.2 L4 GAS Wiring Diagram Components on diagram: |
1992 Chevrolet Cavalier Z24 3.1 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Chevrolet Cavalier AUTOMOBILES
OEM TSB listings for most 1992 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1992 Chevrolet Cavalier RS 2.2 L4 GAS Auto Systems: |
Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1992 Chevrolet Cavalier RS 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Chevrolet Cavalier AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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