1992 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Chevrolet Cavalier

  • 1992 Chevrolet Cavalier RS 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1992 Chevrolet Cavalier RS 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:T
  • 1992 Chevrolet Cavalier Z24 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:T
  • 1992 Chevrolet Cavalier VL 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> FLUSHING HYDRAULIC SYSTEM -> MANUAL BLEEDING -> PRESSURE BLEEDING -> WHEEL BLEEDING SEQUENCE
Vehicle: 1992 Chevrolet Cavalier Z24 3.1 V6 GAS

MANUAL BLEEDING

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Check fluid level often during bleeding procedure; do not let reservoir fall below half full.
  • If necessary, bleed master cylinder as follows:
    • Disconnect master cylinder forward brake line connection until fluid flows from reservoir. R...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> FLUSHING HYDRAULIC SYSTEM -> MANUAL BLEEDING -> PRESSURE BLEEDING -> WHEEL BLEEDING SEQUENCE
Vehicle: 1992 Chevrolet Cavalier RS 3.1 V6 GAS

MANUAL BLEEDING

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Check fluid level often during bleeding procedure; do not let reservoir fall below half full.
  • If necessary, bleed master cylinder as follows:
    • Disconnect master cylinder forward brake line connection until fluid flows from reservoir. R...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 1992 Chevrolet Cavalier VL 2.2 L4 GAS

Refer to...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 2) -> Caliper Service -> CALIPER ASSEMBLE -> CALIPER DISASSEMBLE -> CALIPER INSTALLATION -> CALIPER REMOVAL
Vehicle: 1992 Chevrolet Cavalier RS 2.2 L4 GAS

CALIPER REMOVAL
  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Position suitable pliers over inboard pad and housing as shown in Fig. , and squeeze pliers to compress caliper piston.
  • If caliper assembly is being removed for service, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblie...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Cavalier cars and light trucks from 1990+.

Anti-lock Brakes -> Achieva, Beretta, Cavalier, Century, Corsica, Cutlass Ciera, Cutlass Cruiser, Cutlass Supreme, Grand Am, Grand Prix, Lumina, Regal, Skylark, Sunbird & 1993-94 Camaro, Firebird & Prizm (Delco-Moraine VI Type) -> Description -> ABS WARNING LIGHT (AMBER) -> BRAKE WARNING LAMP (RED) -> ELECTRONIC CONTROL UNIT (ECU) -> HYDRAULIC MODULATOR -> SYSTEM -> SYSTEM COMPONENTS -> WHEEL SPEED SENSORS
Vehicle: 1992 Chevrolet Cavalier RS 2.2 L4 GAS

SYSTEM

The function of the Anti-Lock Brake System (ABS) is to minimize wheel lockup during heavy braking on most road surfaces. The system performs this function by monitoring wheel speed and controlling the brake fluid pressure to each front wheel and both rear wheels during braking. This allows the driver to retain directional stability and better steering capability.

SYSTEM COMPONENTS

Refer to Fig. for system component locations.

ELECTRONIC CONTROL UNIT (ECU)

The ECU located on the rear righthand side of the engine compartment uses various inputs to control ABS operation and provide ...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> CORVETTE -> Disassemble -> EXCEPT CORVETTE -> MASTER CYLINDER OVERHAUL -> WHEEL CYLINDER OVERHAUL
Vehicle: 1992 Chevrolet Cavalier VL 2.2 L4 GAS

MASTER CYLINDER OVERHAUL
EXCEPT CORVETTE
Disassemble

Refer to Figs. and when performing the following procedures.

  • Remove master cylinder from vehicle as follows:
    • Disconnect and plug hydraulic lines.
    • Remove two master cylinder attaching nuts, then the master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch, if equipped.
  • On models with compact master cylinder, remove proportioner valve assembly, Fig. .
  • Depress primary piston and remove lock ring.
  • Plug primary fl...

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