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1999 Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Chevrolet Cavalier car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES
Compressor Service -> Harrison V5 Variable Displacement Compressor -> Compressor Clutch Service -> Clutch Coil, Replace -> Clutch Plate & Hub Assembly, Replace -> Clutch Rotor & Bearing, Replace -> Installation -> Removal
Vehicle: 1999 Chevrolet Cavalier 2.4 L4 GAS
Clutch Plate & Hub Assembly, Replace
Service procedures given are for compressor removed and mounted in suitable holding fixture. However, on most applications, compressor clutch components can be serviced without removing compressor or recovering refrigerant from system. If refrigerant recovery becomes necessary, refer to "General Service" for procedure.
To prevent serious internal compressor damage, when removing or installing clutch components, never apply pressure directly to the compressor shaft. Always use a suitable shaft protector.
Refer to Fig. when performing com...
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BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES
Power Brake Units -> Description -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Toyota/GM Single Diaphragm Type
Vehicle: 1999 Chevrolet Cavalier 2.2 L4 BI-FUEL
AC-Delco Tandem Diaphragm Type
This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .
In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off from one side of each diaphragm. The air is ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1999 Chevrolet Cavalier 2.2 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1999 Chevrolet Cavalier 2.2 L4 GAS
- Disconnect negative battery cable.
- Raise and suitably support vehicle.
- Remove tire and wheel assembly.
- Place shop towels underneath outer joint to protect from any sharp edges.
- Insert a drift into caliper and rotor to prevent rotor from turning.
- Remove drive axle nut and washer.
- Remove lower ball joint from steering knuckle. If you remove right axle, turn wheel to left. If you remove left axle, turn wheel to right.
- Disconnect wheel speed sensor harness.
- Disconnect stabilizer link from low...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES
Starter, Replace
Vehicle: 1999 Chevrolet Cavalier 2.2 L4 BI-FUEL
- Disconnect battery ground cable.
- Remove air inlet duct to throttle body.
- Remove top starter bolt.
- Raise and support vehi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 1999 Chevrolet Cavalier 2.4 L4 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES
Radiator, Replace
Vehicle: 1999 Chevrolet Cavalier 2.4 L4 GAS
- Drain and recover engine coolant into suitable container.
- Remove hood latch support from mounting plate.
- Remove both headlamp assemblies.
- Remove radiator upper mounts.
- Raise and support vehicle using suitable lift.
- Disconnect forward discriminating sensor electrical connector.
- Remove cooling fan.
- Remove lower radiator hose from radiator.
- Remove lower transaxle...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Chevrolet Cavalier AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Chevrolet Cavalier 2.4 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Chevrolet Cavalier AUTOMOBILES
Component location diagrams for most 1999 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
 RH Side Of Luggage Compartment Diagram for 1999 Chevrolet Cavalier 2.4 L4 GASComponents on diagram: |
 Behind RH Side Of I/P Diagram for 1999 Chevrolet Cavalier 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1999 Chevrolet Cavalier AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Chevrolet Cavalier cars and light trucks sold in the U.S.
 1999 Chevrolet Cavalier 2.2 L4 BI-FUEL Wiring DiagramComponents on diagram: |
 1999 Chevrolet Cavalier 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Chevrolet Cavalier AUTOMOBILES
OEM TSB listings for most 1999 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1999 Chevrolet Cavalier 2.2 L4 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1999 Chevrolet Cavalier 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Chevrolet Cavalier AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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